一． 三菱变频器调速方式简介

三菱变频器外部端子调速可分为模拟量调速和多段速调速。模拟量调速可用电压DC0~10V或电流DC4~20mA，进行无级调速。我厂用0~10V模拟电压作为给定量　，进行开环调速　；多段速采用外部输入端子　　SD﹑STF﹑RL﹑　RM﹑RH，进行三段速调速。RL﹑RM﹑RH是低﹑中﹑高三段速速度选择端子，SD是输入公共端，STF是启动正转信号。如图3中，当Y10，Y11有输出时，变频器为低速运行；当Y10，Y12有输出时，为中速运行；当Y10，Y13有输出时为高速运行。变频器2﹑3原理与此相同。三段速分别设置为15Hz﹑30Hz﹑45Hz。在模拟量调速时，通过调整W1﹑W2的分压比设置KA1闭合时变频器高速运行，KA2闭合时为低速运行，当KA1﹑KA2都断开时，变频器为最高速；变频器2﹑3原理与此相同。通过编程，PLC根据操作台发出的信号，选择控制方式：模拟量调速或多段速调速。三菱变频器的多段速调速比模拟量调速有较高优先级（1）。

二． 系统构成。

2． 1　工艺流程如下图：

根据工艺要求，灌装机前面的输送带分成若干段。A﹑B﹑C﹑D﹑E为输送带，M13﹑M14﹑M15分别为A﹑B﹑C带的拖动电机。D带与灌装机机械联动，E带由另一电机拖动。另外，各带上均有光电传感器探测瓶流速度。PLC根据瓶流调整各段输送带的速度。

2．2 电气系统原略图

变频器1﹑2﹑3分别控制电机M13﹑M14﹑M15，主回路接线图略。PLC为FX2-64MR。FMA﹑11是来自灌装机变频器0~10V的输出信号，经过信号隔离器的转换作为变频器1﹑2﹑3的控制信号。图中KA1-6为辅助继电器。W1-6为分压电位器。PLC的输入端子略。FMA﹑11是来自灌装机主机变频器的输出信号。两图中的PLC为同一PLC，图2中的COM6接DC24V电压，控制辅助继电器。

三． 控制思想

变频器1﹑2﹑3的调速方式为两种：1.来自灌装机主机变频器的模拟信号DC0~10V，经过隔离器转换为线性DC0~10V，再经过电位器分压作为变频器1﹑2﹑3　的给定信号，以控制电机M13﹑M14﹑M15,这样可以做到输送带与灌装机的速度很好匹配;2.采用多段速控制端子SD﹑STF﹑RL﹑RM﹑RH，通过PLC编程，由PLC发出控制信号以控制速度。PLC根据灌装机操作台发出的信号来判断使用那种速度控制方式，又根据瓶流情况选择高低速。在模拟信号控制时是通过辅助继电器KA1和KA2,KA3和KA4,KA5和KA6的组合，经W1﹑W2,W3﹑W4,W5﹑W6分压控制变频器输出速度。在多段速时通过PLC的输出Y10﹑Y11﹑Y12﹑Y13,Y20﹑Y21﹑Y22﹑Y23,Y24﹑Y25﹑Y26﹑Y27分别调节各个变频器的输出频率以达到多段输送带的速度匹配及与灌装机的速度匹配。在模拟控制方式调整中，电位器分压比的调整是个关键，通过生产调试中摸索，终于找到了比较好的速度匹配。分压比一旦调好，不得随意改动。

四． 应用效果

在两种速度控制方式下，分别调整各变频器的多段速度频率及电位器的分

压比，做到了输送带速度与灌装机速度很好的匹配，运行稳定可靠。实践证明FR-A540E变频器完全满足啤酒灌装生产线输瓶带的调速要求。提高了生产效率。此种变频器控制方式也可用于其他需要速度配合的电机变频调速。

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ALLEN BRADLEY 1791-IOVW USPP 1791IOVW

ALLEN BRADLEY 200042 NSPP 200042

ALLEN BRADLEY 200284 NSPP 200284

ALLEN BRADLEY 2094-BC07-M05S USPP 2094BC07M05S

ALLEN BRADLEY 20AB070A0AYNANC0 NSFP 20AB070A0AYNANC0

ALLEN BRADLEY 20A-D022A0AYNANNN NSFP 20AD022A0AYNANNN

ALLEN BRADLEY 20AD027A3AYNANNN USPP 20AD027A3AYNANNN

ALLEN BRADLEY 20AD027F1AYNANNN USPP 20AD027F1AYNANNN

ALLEN BRADLEY 20BD027A3AYNADC0 NSPP 20BD027A3AYNADC0

ALLEN BRADLEY 20DD8P0A0EYNANNNN USPP 20DD8P0A0EYNANNN

ALLEN BRADLEY 22C-D060A103 NSFP 22CD060A103

ALLEN BRADLEY 2364-SPE12A NSFP 2364SPE12A

ALLEN BRADLEY 2364-SPG04A NSFP 2364SPG04A

ALLEN BRADLEY 2705-K12C2 NSPP 2705K12C2

ALLEN BRADLEY 2705-P11J1L USPP 2705P11J1L

ALLEN BRADLEY 2706-A41J NSFP 2706A41J

ALLEN BRADLEY 2706-E43J64B1 USPP 2706E43J64B1

ALLEN BRADLEY 2706-F21J USPP 2706F21J

ALLEN BRADLEY 2711-B6C1 NSFP 2711B6C1

ALLEN BRADLEY 2711-B6C1L1 NSFP 2711B6C1L1

ALLEN BRADLEY 2711-B6C20 NSPP 2711B6C20

ALLEN BRADLEY 2711E-K12C6 USPP 2711EK12C6

ALLEN BRADLEY 2711-K10G8 USPP 2711K10G8

ALLEN BRADLEY 2711-K5A2 FNFP 2711K5A2

ALLEN BRADLEY 2711-K5A8 FNFP 2711K5A8

ALLEN BRADLEY 2711-K9A3 USPP 2711K9A3

ALLEN BRADLEY 2711-K9C1 USPP 2711K9C1

ALLEN BRADLEY 2711-K9C3 USPP 2711K9C3

ALLEN BRADLEY 2711-KA1 USPP 2711KA1

ALLEN BRADLEY 2711-KC1 USPP 2711KC1

ALLEN BRADLEY 2711-MT14 NSPP 2711MT14

ALLEN BRADLEY 2711P-K10C4D1 USPP 2711PK10C4D1

ALLEN BRADLEY 2711-PK7C6A1 USPP 2711PK7C6A1

ALLEN BRADLEY 2711P-T10C4D2 USPP 2711PT10C4D2

ALLEN BRADLEY 2711-T10G1 USPP 2711T10G1

ALLEN BRADLEY 2711-T10G15L1 USPP 2711T10G15L1

ALLEN BRADLEY 2711-T9A2 USPP 2711T9A2

ALLEN BRADLEY 2711-T9C3 USPP 2711T9C3

ALLEN BRADLEY 2727-G7P20D1Q6 USPP 2727G7P20D1Q6

ALLEN BRADLEY 2727-T7P30D1F NSFP 2727T7P30D1F

ALLEN BRADLEY 2755-L4RDA USPP 2755L4RDA

ALLEN BRADLEY 2755-L9RB USPP 2755L9RB

ALLEN BRADLEY 2760-RB NSFP 2760RB

ALLEN BRADLEY 2801-AM4 USPP 2801AM4

ALLEN BRADLEY 3500-P10 USPP 3500P10

ALLEN BRADLEY 3500-P72 NSPP 3500P72

ALLEN BRADLEY 501587 NSPP 501587

ALLEN BRADLEY 503347 NSPP 503347

ALLEN BRADLEY 512-EAB-1-27 NSPP 512EAB127

ALLEN BRADLEY 513-AHB-38 NSFP 513AHB38

ALLEN BRADLEY 513-AUBD-38 USPP 513AUBD38

ALLEN BRADLEY 513-CCB-C1K-6XP-44-90011 NSPP 513CCBC1K6XP4490

ALLEN BRADLEY 5150-MRS USPP 5150MRS

ALLEN BRADLEY 5150-RS2 USPP 5150RS2

ALLEN BRADLEY 5250-MLP2/B USPP 5250MLP2B

ALLEN BRADLEY 5370-CVIM USPP 5370CVIM

ALLEN BRADLEY 6008-LTV USPP 6008LTV

ALLEN BRADLEY 6155-RLYEGLFZGDZ USPP 6155RLYEGLFZGDZ

ALLEN BRADLEY 6155-RLYZGLCHGFZ USPP 6155RLYZGLCHGFZ

ALLEN BRADLEY 6180-ABEBCBAZABZ USPP 6180ABEBCBAZABZ

ALLEN BRADLEY 6180-ABEBDBACAZZ USPP 6180ABEBDBACAZZZ

ALLEN BRADLEY 6180-ADDDEDAZCZZ USPP 6180ADDDEDAZCZZ

ALLEN BRADLEY 6180-DHLEFGAZECZ USPP 6180DHLEFGAZECZ

ALLEN BRADLEY 6180-DICEGLDBECZ USPP 6180DICEGLDBECZ

ALLEN BRADLEY 6180-EIGEGLDZECZ USPP 6180EIGEGLDZECZ

ALLEN BRADLEY 6180-EIHEGLDZFCZ USPP 6180EIHEGLDZFCZ

ALLEN BRADLEY 6180-EILEGFZZECZ USPP 6180EILEGFZZECZ

ALLEN BRADLEY 6180-EJLEGFZZECZ USPP 6180EJLEGFZZECZ

ALLEN BRADLEY 6180-EKIEGLDTECZ USPP 6180EKIEGLDTECZ

ALLEN BRADLEY 6180-EKMEGLDTECZ USPP 6180EKMEGLDTECZ

ALLEN BRADLEY 6180-ENHEIMDTECZ USPP 6180ENHEIMDTECZ

ALLEN BRADLEY 6180-FLLEFLDZIDZ USPP 6180FLLEFLDZIDZ

ALLEN BRADLEY 6180-FLLEGLZZHCZ USPP 6180FLLEGLZZHCZ

ALLEN BRADLEY 6180-FLLEGMZZICZ USPP 6180FLLEGMZZICZ

ALLEN BRADLEY 6180-FLMFFLDTHCZ USPP 6180FLMFFLDTHCZ

ALLEN BRADLEY 6181-AAECBCEZZ USPP 6181AAECBCEZZ

ALLEN BRADLEY 6181-ABBCBCZZZ USPP 6181ABBCBCZZZ

ALLEN BRADLEY 6181-AFBCBCZZZ USPP 6181AFBCBCZZZ

ALLEN BRADLEY 6181-AHBBBBZZZ USPP 6181AHBBBBZZZ

ALLEN BRADLEY 6181-AHBCBBEZZ USPP 6181AHBCBBEZZ

ALLEN BRADLEY 6181-BFEDBCCZZ USPP 6181BFEDBCCZZ

ALLEN BRADLEY 6181-CHEDBCZZZ USPP 6181CHEDBCZZZ

ALLEN BRADLEY 6181F-15TPXP USPP 6181F15TPXP

ALLEN BRADLEY 6181-GLFDBCZZZ USPP 6181GLFDBCZZZ

ALLEN BRADLEY 6181P-10TS2KH USPP 6181P10TS2KH

ALLEN BRADLEY 6181P-15NP2KH USPP 6181P15NP2KH

ALLEN BRADLEY 6181P-15TPXPH USPP 6181P15TPXPH

ALLEN BRADLEY 6181P15TPXPSS USPP 6181P15TPXPSS

ALLEN BRADLEY 6181P-15TSXPH NSFP 6181P15TSXPH

ALLEN BRADLEY 6182-AGAZAC USPP 6182AGAZAC

ALLEN BRADLEY 6182-AIBAZB USPP 6182AIBAZB

ALLEN BRADLEY 6182-AIBAZC USPP 6182AIBAZC

ALLEN BRADLEY 6182-AIBZZC USPP 6182AIBZZC

ALLEN BRADLEY 6182H-10TRH4D USPP 6182H10TRH4D

ALLEN BRADLEY 6182H-12TRH4A USPP 6182H12TRH4A

ALLEN BRADLEY 6600-RMS USPP 6600RMS

ALLEN BRADLEY 702-FOA-93 USPP 702FOA93

ALLEN BRADLEY 8000-AFZ NSFP 8000AFZ

ALLEN BRADLEY 8000-MBC2 USPP 8000MBC2

ALLEN BRADLEY 8000-MDD USPP 8000MDD

ALLEN BRADLEY 8200014700 USPP 8200014700

ALLEN BRADLEY 8200014735 USPP 8200014735

ALLEN BRADLEY 83003C1J1 USPP 83003C1J1

ALLEN BRADLEY 8400-BGP1 USPP 8400BGP1

ALLEN BRADLEY 8410-MTVE NSFP 8410MTVE

ALLEN BRADLEY 8410-MTVE USPP 8410MTVE

ALLEN BRADLEY 8520-ASM3 NSPP 8520ASM3

ALLEN BRADLEY 8520-COP USPP 8520COP

ALLEN BRADLEY 8520-S10 USPP 8520S10

ALLEN BRADLEY 8520-VOP USPP 8520VOP

ALLEN BRADLEY 8520-VOP1 USPP 8520VOP1

ALLEN BRADLEY 8600-2164M USPP 86002164M

ALLEN BRADLEY 86002578E NSFP 86002578E

ALLEN BRADLEY 8600-BP8D USPP 8600BP8D

ALLEN BRADLEY 8600-F18C USPP 8600F18C

ALLEN BRADLEY 8720-MC-RP-S065-B-M USPP 8720MCRPS065BM

ALLEN BRADLEY 9323-PA2E NSFP 9323PA2E

ALLEN BRADLEY 9600 USPP 9600

ALLEN BRADLEY MPL-B4530F-SJ22AA FNFP MPLB4530FSJ22AA

ALLEN BRADLEY PC-128-0790 USPP PC1280790

ALLEN BRADLEY SK-SMCB1-A0 NSFP SKSMCB1A0

ALLEN BRADLEY SP-151160 NSPP SP151160

ALLEN BRADLEY SP-155800 NSFP SP155800