可编程控制器由于抗干扰能力强，可靠性高，编程简单，性能价格比高，在工业控制领域得到越来越广泛应用。

   中央控制单元和下位机PLC之间采用串行通讯方式进行数据交换，通常距离在1000m以内选用485双绞线通讯方式，较常距离可选用光纤通讯，更长距离也可选用无线通讯方式。下位机选用PLC控制，根据控制对象的多少，控制对象的范围，可选用一台或多台PLC进行控制，PLC之间数据交换是利用内部链接寄存器，实现数据交换和共享。由于PLC对现场进实时监控具有很高的可靠性，且编程简单、灵活，因此越来越受到人们重视。

   1、控制系统可靠性降低的主要原因

   虽然工业控制机和可编程控制器本身都具有很高的可靠性，但如果输入给PLC的开关量信号出现错误，模拟量信号出现较大偏差，PLC输出口控制的执行机构没有按要求动作，这些都可能使控制过程出错，造成无法挽回的经济损失。

   影响现场输入给PLC信号出错的主要原因有：

   1)造成传输信号线短路或断路（由于机械拉扯，线路自身老化，特别是鼠害），当传输信号线出故障时，现场信号无法传送给PLC，造成控制出错；

   2)机械触点抖动，现场触点虽然只闭合一次，PLC却认为闭合了多次，虽然硬件加了滤波电路，软件增加微分指令，但由于PLC扫描周期太短，仍可能在计数、累加、移位等指令中出错，出现错误控制结果；

   3)现场变送器，机械开关自身出故障，如触点接触不良，变送器反映现场非电量偏差较大或不能正常工作等，这些故障同样会使控制系统不能正常工作。

   影响执行机构出错的主要原因有：

   1)控制负载的接触不能可靠动作，虽然PLC发出了动作指令，但执行机构并没按要求动作；

   2)控制变频器起动，由于变频器自身故障，变频器所带电机并没按要求工作；

   3)各种电动阀、电磁阀该开的没能打开，该关的没能关到位，由于执行机构没能按PLC的控制要求动作，使系统无法正常工作，降低了系统可靠性。要提高整个控制系统的可靠性，必须提高输入信号的可靠性和执行机构动作的准确性，否则PLC应能及时发现问题，用声光等报警办法提示给操作人员，尽快排除故障，让系统安全、可靠、正确地工作。

   2、设计完善的故障报警系统

   在自动控制系统的设计中我们设计了3级故障显示报警系统，1级设置在控制现场各控制柜面板，用指示灯指示设备正常运行和故障情况，当设备正常运行时对应指示灯亮，当该设备运行有故障时指示灯以1Hz的频率闪烁。为防止指示灯灯泡损坏不能正确反映设备工作情况，专门设置了故障复位/灯测试按钮，系统运行任何时间持续按该按钮3s，所有指示灯应全部点亮，如果这时有指示等不亮说明该指示灯已坏，应立即更换，改按钮复位后指示灯仍按原工作状态显示设备工作状态。2级故障显示设置在中心控制室大屏幕监视器上，当设备出现故障时，有文字显示故障类型，工艺流程图上对应的设备闪烁，历史事件表中将记录该故障。3级故障显示设置在中心控制室信号箱内，当设备出现故障时，信号箱将用声、光报警方式提示工作人员，及时处理故障。在处理故障时，又将故障进行分类，有些故障是要求系统停止运行的，但有些故障对系统工作影响不大，系统可带故障运行，故障可在运行中排除，这样就大大减少整个系统停止运行时间，提高系统可靠性运行水平         

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2：Invensys Triconex: 冗余容错控制系统、基于三重模件冗余（TMR）结构的最现代化的容错控制器。

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6：ABB：工业机器人备件DSQC系列、Bailey INFI 90等。

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GE Fanuc Series 90-30 Programmable Controller Assembly

GENERAL ELECTRIC 193X-544ABG01 USPP 193X544ABG01

GENERAL ELECTRIC 193X-737ACG02 USPP 193X737ACG02

GE FANUC IC600CP620 USPP IC600CP620

GENERAL ELECTRIC IC3600SFKD1C USPP IC3600SFKD1C

GE FUJI 6KES34DBU050 USPP 6KES34DBU050

GENERAL ELECTRIC 115D2279G3 USPP 115D2279G3

GENERAL ELECTRIC DS200DPCBG1A USPP DS200DPCBG1A

GE 44A399749-G05 PWM50H Servo Drive

GE, 6KAF323003M$-A1, AC Drive AF-300 150-0243-001 3hp Motor VFD NEW

GE FANUC IC3600ADAD1 NSPP IC3600ADAD1

GENERAL ELECTRIC 44A398711-G02 USPP 44A398711G02

GE FANUC IC697CPU782-JD CPU MODULE IC697CPU782

GE Fanuc 531X111PSHAJG2  MFC/Power Supply Card Board F31X111PSHAJG1FR00/0

NEW GE GENERAL ELECTRIC VA-4 POWER CONNECT CARD 531X121PCRAKG1

GE Down Counter 44D220758-G01 Board

GE 44A719348-104 AXS03D Axis Board PLC 44A719348104 

GE FANUC IC600-BF915L AXIS MODULE 44A7555-G01 W/ 44A719238-001 BOARD (CS061)

Ge FANUC BOARD A16B-1211-0041/06A A16B-1211-0041

GE/Fanuc IC600CB513B I/O Controller

GE Letter Recognition 44D220775-G01 Board

UTC / GE PWR COMM + PXNPlus + 20DI + 8RP  BOARDS

General Electric CR160MCX102 Contactor 55-165661P1 CR360MX2A CR16OMCX1O2 CR36OMX

GE FANUC IC697RCM711C REDUNDANCY MODULE IC697RCM711

GENERAL ELECTRIC DS3800NTEA1C1A TERMINATION BOARD **

GENERAL ELECTRIC 193X383AC G01 PC BOARD PULSE TRANSFER *NEW IN BOX*

GENERAL ELECTRIC 531X300CCHAWM3 CONTROL BOARD

GE FANUC IC800SLA0201A SERVO AMPLIFIER

GENERAL ELECTRIC 3D01GGA003XF DC CONTRACTOR

GE FANUC 531X111PSHAPG3 POWER SUPPLY BOARD

GE PC Board 872D-420-0

GENERAL ELECTRIC 175D5261G040 USPP 175D5261G040

YOKOGAWA EXA SC402 CONDUCTIVITY SENSOR SC402G-E-1-E (AS PICTURED) *NEW NO BOX*

GE IC3600 IC3600SFKD1C IC3600SFKD1 IC3600SF SPEEDTRONIC

General Electric Canada Inc Brushless Exc Pwr Mod ML 4006L4002BA G001 PLC Module

NEW GE FANUC IC300OCS997M CONTROL STATION W/ CARRYING CASE AND S/W IC300OCS997

GE 44A398723-G02 CPSI1E Board for GE 1050 NC Control

GE Fanuc A16B-2201-0811/04B PMC Card PCB control Board NEW

GENERAL ELECTRIC 44A392692-G01 USPP 44A392692G01

GENERAL ELECTRIC 44A397820-G01 USPP 44A397820G01

NEW GE IC3600 ANNUNCIATOR CARD IC3600VANB1D IC3600VANB1

GE FANUC IC693ALG392B OUTPUT ANALOG CURR/VOLTAGE 8PT **

GE FANUC DS3815PABA1E1A PC BOARD

GENERAL ELECTRIC DS3800HI0A1B1D INPUT ISOLATOR PCB CIRCUIT BOARD D253949

GE FANUC 44A717106-009 PC BOARD 44A717106009

GENERAL ELECTRIC DC CONTACTOR 5A01JXA002 (AS PICTURED) **

Fanuc GE CRT MDI Unit Series 15-M _ A02B-0094-C021 _ A860-3161-T001/04A

GE Fanuc A16B-1200-0520 A20B-1001-047 AC Axis Servo Drive Board Free Shipping

GE Lighting LED Wall Washer, Cove HO Fixture 12.6" 62191 New

GE Fanuc Automation VMIVME-2170A 32-bit Optically Isolated Digital Output

1 PIECE A20B-2100-0762 A20B21000762 GE FANUC BOARD MODULE ORIGINAL

NOS IN BOX! GE FANUC ADVANCE LOGIC CONTROL MODULE IC600-CB525P IC600CB525P

NEW OLD STOCK GE EMICC SYNCHRO-MATCHER II CONTROLLER 367D463G02

General Electric  FCS36TEQ30R1   NSNP **GENUINE** GE

GENERAL ELECTRIC 44A294503-G01 USPP 44A294503G01

GE FANUC IC200CPUE05 USPP IC200CPUE05

GE Fanuc IC800VMM04LBKSE25 VersaMotion Motor and Brake NEW NIB

GE FANUC IC3600AFGB1 FUNCTION GENERATOR BOARD IC3600AFGB1B

GENERAL ELECTRIC 193X179ACG01 USPP 193X179ACG01

GE FANUC IC600BF943K/IC600 BF943K ANALOG OUTPUT ***NIB***

GE 90-70 CPU MODULE # IC697CPU772

SIEMENS GE.647013.0410.14 POWER BOARD WITH GE.447700.0074***XLNT***

GE FANUC SERIES SIX IC600CB525Q IC600CB525 NEW 1 YEAR WARRANTY

GE 90-70 CPU MODULE # IC697CPU771 W/ 512KB MEM IC697MEM719B

GE FANUC  A16B-2201-0091/03A A16B-2201-0091 OPT2C

GE FANUC AC SERVO AMPLIFIER A06B-6066-H011

GE IC697CMM742-LL

GE FANUC IC610CHS120 NSPP IC610CHS120

GENERAL ELECTRIC 193X-227BC-G01 USPP 193X227BCG01

GENERAL ELECTRIC 193X546AEG01 USPP 193X546AEG01

GENERAL ELECTRIC DS3800HACB1A1B USPP DS3800HACB1A1B

GE FANUC IC660BBD020 USPP IC660BBD020

GE Fanuc Series Six IC660 ELB900H Bus Control Module

GE FANUC IC640WMI310 NSFP IC640WMI310

GE FANUC IC610CCM105 NSPP IC610CCM105

GE Fanuc CPU 363 Module Typ IC693CPU363-BD  / Typ IC693CPU363

NOU 6ES7336-4GE00-0AB0 SIEMENS 6ES7 336-4GE00-0AB0, 6 months warranty

El.ge DC Controller AZM_BA 002 B_106 01 06_AZM 2 A Series_BA002B_1060106

GE FANUC IC660BBA103 THERMOCOUPLE INPUT ( RUSTY) *AS IS*

GENERAL ELECTRIC IC3600TPSE1 CONVERTER BOARD  **

GE FANUC IC600BF917 NSFP IC600BF917

GE Fanuc IC697MEM733 Expansion Ram 256K Bytes  60 DAY WARRANTY!

GE FANUC Series 90-70 STATE LOGIC IC697PCM711SX Co-Processor IC697PCM711P

NEW MODULE 1 PIECE IC200UEX824 GE FANUC MODULE ORIGINAL

General Electric CR160MB4222A NSFP **GENUINE**

General Electric CMMT 63A/415VAC NSNP **GENUINE**

General Electric 753X001007 NSNP **GENUINE**

General Electric CR1062R3BBT4000 NSFP **GENUINE**

General Electric CR309A1**  230/240V  NSNP **GENUINE**

GENERAL ELECTRIC 22D57G20A USPP 22D57G20A

GE FANUC IC660ELB907 USPP IC660ELB907

GENERAL ELECTRIC 6KBU300-50 USPP 6KBU30050

GE FANUC IC3600SASA1 USPP IC3600SASA1

General Electric 546A780G53 NSFP **GENUINE**

GENERAL ELECTRIC 193X-714AAG01 NSPP 193X714AAG01

GENERAL ELECTRIC 44A398744-G01 USPP 44A398744G01

GENERAL ELECTRIC 22D95G1A USPP 22D95G1A

GE/Fanuc IC693APU300F Counter Module

GE FANUC IC660EBS102 NSFP IC660EBS102

GENERAL ELECTRIC CR308B1191AJDLLJ NSFP CR308B1191AJDLLJ

GENERAL ELECTRIC 193X-727ABG01 USPP 193X727ABG01

Speedtronic MKIV DS3800HMPF1F1F WITH DOA WARRANTY/GUARANTEE DS3800HMPF 1F1F

GE FANUC IC697BEM713J  IC697BEM713 J NEW IN BOX FACTORY SEALED

GE Fanuc A20B-8001-0700 Rio Interface Card ! WOW !

GE FANUC A16B-3200-0040/05D A16B-3200-0040 MAIN CPU

NIB GE FANUC IC697MDL350C DISCRETE LOGIC OUTPUT MODULE

NEW MODULE 1 PIECE IC200UEX636 GE FANUC MODULE ORIGINAL

GENERAL ELECTRIC DS3800NPCT USPP DS3800NPCT

GENERAL ELECTRIC 6KAF323003ESA1 USPP 6KAF323003ESA1

GE Fanuc 531X121PCRALG1 531X 531X121PCRAL

GE FANUC IC660EBR100 NSPP IC660EBR100

GENERAL ELECTRIC IC2820E500A15B USPP IC2820E500A15B

GE FANUC IC3600LIBA1 NSPP IC3600LIBA1

GE FANUC BOARD 44A398795-G03 44A398795G03 PWMC3

GE FANUC 44A399752-G02 44A399752

GENERAL ELECTRIC DS3800DMEB1B1B USPP DS3800DMEB1B1B

GE Fanuc IC3600EPSA1 PLC PC REGULATOR CARD BOARD MODULE

GE Fanuc IC693DSM314-AD 90-30 4-Axis Motion Mate Module IC693DSM314-AD DSM300

GE FANUC IC697CPU732 USPP IC697CPU732

GENERAL ELECTRIC DS3800NBIB USPP DS3800NBIB

GENERAL ELECTRIC TJC36600H NSFP TJC36600H

General Electric Micro-Application Board F31X139APMABG2 _ F3IXI39APMABG2

GENERAL ELECTRIC DS3800NHVJ1A1A USPP DS3800NHVJ1A1A

GENERAL ELECTRIC TB13040AW USPP TB13040AW

GE FANUC IC600BF843 NSPP IC600BF843

GE FANUC IC3600SCBN2 USPP IC3600SCBN2

PWB-725A FOR POWER SUPPLY GE-01 NEMIC-LAMBDA 12M WARRANTY ID20456

KEYBOARD FOR LOGIQ 400 MD MEDICAL ULTRASOUND GE YOKOGAWA MEDIACAL ID20598

NEW GENERAL ELECTRIC GE DS3800HISA1A1A PCB CIRCUIT BOARD D450874

GE FANUC IC600YB948 USPP IC600YB948

GE FANUC IC3650SPFA1 USPP IC3650SPFA1

GE POWER CONTROLS DS3800XPTL-1D1B NSFP DS3800XPTL1D1B

GENERAL ELECTRIC DS200ADPAG1ABB NSFP DS200ADPAG1ABB

GE FANUC IC693CPU323 NSPP IC693CPU323

GENERAL ELECTRIC 12HEA61B236X2 USPP 12HEA61B236X2

GE FANUC IC3600LLEB1 NSPP IC3600LLEB1

GENERAL ELECTRIC CR307C1024JAAADA NSPP CR307C1024JAAADA

GE FANUC IC3603A177AF2 USPP IC3603A177AF2

GE FANUC 320T-EC2 USPP 320TEC2

GENERAL ELECTRIC 0207A1102-TPAA1 USPP 0207A1102TPAA1

YOKOGAWA EXA SC402 CONDUCTIVITY SENSOR SC402G-E-1-E *NEW NO BOX*

GENERAL ELECTRIC 12NGV13A11A NSFP 12NGV13A11A

GENERAL ELECTRIC 19L128RHA NSPP 19L128RHA

GENERAL ELECTRIC THED136M007 NSPP THED136M007

GE FANUC IC3600VORA1 USPP IC3600VORA1

GE FANUC IS3600A0AA2 AMPLIFIER IS3600A0AA2D1D

NEW GE GENUIS IC693MDL742

GE Fanuc A16B-2202-0750 A16B-2202-0750/OSA Circuit Board

GE FANUC IC3600LRLB1A

GE FANUC IC660BBR100 USPP IC660BBR100

GENERAL ELECTRIC 9F60HJE200 NSPP 9F60HJE200

GE FANUC RX3I 12 SLOT UNIVERSAL BACKPLANE

GENERAL ELECTRIC 12SAM11H11A USPP 12SAM11H11A

GE/Fanuc IC600CB503L Control Module

GE FANUC IC693BEM321 USPP IC693BEM321

GE SECURITY DD1FC NSFP DD1FC

GE FUJI 6KES243002X1B1 NSFP 6KES243002X1B1

GENERAL ELECTRIC 331X-305AAG01 USPP 331X305AAG01

GE Triac Card 76100-15 Rev B

GE FANUC IC800SLA0201 NSPP IC800SLA0201

NEW GENERAL ELECTRIC GE 4CL13T, L1 L/C UNIT PARALLEL D512147

GE FANUC IC697ALG230 ANALOG INPUT MODULE

GE FANUC IC697BEM731T GENIUS BUS CONTROLLER

GE Fanuc IC200CPUE05-CG w 2 DIO MODS + ANA OUT MOD

GENERAL ELECTRIC  IC3600TPSF1A CONVERTER BOARD **

GENERAL ELECTRIC TJJ436400 USPP TJJ436400

GENERAL ELECTRIC IC3600SIXL1A1A USPP IC3600SIXL1A1A

GENERAL ELECTRIC 706X65G617 USPP 706X65G617

GENERAL ELECTRIC 706X66G256 USPP 706X66G256

GE FANUC SERVO AMPLIFIER CIRCUIT BOARD CARD A20B-1004-0850/05A A20B-1004-085-0

GE CK10CE311Y 500A 440-500VDC 3P 300HP 1NO 1NC Contactor

GE CK11CE311Y 600A 440-500VDC 3P 300HP 1NO 1NC Contactor