摘要：国内圆网印花机的控制驱动器系统主要分为两种，一种是控制和驱动整套采用国外进口产品，如安川等，这种方案整体功能和性能都比较好，但是系统成本高、维护和使用费用高

1.机型描述

机型：纺织设备-印花机-圆网印花机

   国内圆网印花机的控制驱动器系统主要分为两种，一种是控制和驱动整套采用国外进口产品，如安川等，这种方案整体功能和性能都比较好，但是系统成本高、维护和使用费用高，编程和调试复杂；另外一种是采用国内的厂家的自制控制系统配标准伺服驱动器，这种方案的优点是价格低，但由于伺服驱动器采用的是标准产品，无法同控制系统有效配合，造成控制系统结构臃肿分散、配线复杂、可靠性低。

2.方案描述

1.进布、烘房、和落布单元的速度同步控制

   在本方案中，进布、烘房和落布单元采用异步电机驱动，变频器调节，电机编码器信号即接入变频器（用于变频器矢量控制），也接入PLC,PLC根据印花导带的速度，利用PID调节算法，控制变频器的转速，以达到同印花导带同步的目的；同时也可以通过上位人机界面的设定，实现三者相对导带的按比例运行。

2.网辊位置同步

网辊位置同步是通过EM261专用印刷模块实现的。

   EM261印刷专用模块是专门面向印刷行业推出的产品，可接入CTSC-200 PLC的背板总线，CTSC-200 PLC 通过调用库程序控制EM261。EM261包含4路500Khz脉冲输出，用于控制印刷色组伺服，同时拥有4路200Khz高速脉冲输入，用于驱动器的编码器位置反馈。每个EM261模块可以同步控制4个伺服轴，一个CTSC-200 PLC可以挂5个EM261模块，即可以同步控制控制20个伺服轴。

3.套色控制

   在本方案中，圆网伺服采用合信H1A系列伺服驱动器，H1A伺服驱动内部集成相位调整功能，即驱动器能够叠加来自PLC的用于修正印刷偏差的信号。

   在实际应用中，当需要修正某个网辊的相位时，操作人员可以将修正量设定到PLC,PLC通过CANopen总线传递到H1A伺服驱动器,H1A驱动器即可控制电机补偿相位偏差。

4.操作接口

   在这个方案中，有三个10寸的人机界面，分别放置在各单元附近，便于操作人员就近操作和监视；每个网辊都有一个操作面板，对相应的各个单元进行操作。

所有这些人机界面和操作面板都通过总线同PLC通讯。

3.方案框图

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4.方案优势

全套采用CTSC-200 PLC 控制系统，体系结构简单、可靠。

   采用CTSC-200 的专用印刷功能模块，最多可同步控制20个伺服轴；所有伺服轴在同步过程中都实时跟随导带速度，并且跟随可按比例实时调节；在升速和降速过程中也不会出现“跑花”现象。

网辊相位补偿数字化，补偿速度快。

   全系统采用网络进行通讯、交换数据，减少配线，提高了安装调试速度、节省人工、降低后期维护成本；同时，由于采用网络通讯，设备状态信息丰富，便于对设备的状态及时监控。

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LG INDUSTRIAL SYSTEMS ZVF-S25-5DP0 PROXIMITY SWITCH **

LOT OF 3 CISCO SYSTEMS WIRELESS ACCESS POINT  AIR-AP1121G-A-K9 **

GE-Fanuc A06B-6050-H050 (A06B6050H050) Industrial Control System

Sine Total Interconnect System Programmer Port, P20086-E5, , WARRANTY

5" Convertible Wedge Polypropylene Speaker System

ROCHESTER INSTRUMENT SYSTEMS INC. SC2302-1 SIGNAL ISOLATOR **

INSUDTRIAL AUTOMATION SYSTEMS 9703486944A *NEW IN A FACTORY BAG*

FOSSIL POWER SYSTEMS S831-641X **

FILTRATION SYSTEMS C-0800-282 *NEW IN A BOX*

INDUSTRIAL AUTOMATION SYSTEMS 33685441 SEAL *NEW IN A FACTORY BAG*

FUSION UV SYSTEMS 511471 *NEW OUT OF  A BOX*

SPRAYING SYSTEMS CO. 1HH 316SS 130WSQ FULLJEY NOZZLE *NEW OUT OF A BOX*

HEAT TRANSFER SYSTEMS K68E-004-00-8HPB25 *NEW OUT OF A BOX*

SYSTEM SENSOR P12015K RQAUS1 P12015K

ELECTROMATIC S-SYSTEM DUAL LEVEL RELAY **

APPLIED INTELLIGENT SYSTEMS AIS-3500EX Printed Circuit Board  ASSY 410-0134-0

AMIAD FILTRATION SYSTEMS 2P802 FILTER *NEW IN A BOX*

PARKER PTS ID S1QAYTTZ TRACKING SYSTEM *NEW OUT OF A BOX*

PARKER PTS ID III43HNT TRACKING SYSTEM *NEW OUT OF A BOX*

DPP3G OMNITRON SYSTEMS  2509-UTU1/D NETWORK HUB     (#81)

RELIANCE ELECTRIC DIGITAL CONTROL SYSTEM CARD 115V AC/DC H.OP 0-57403-D

BALLUFF ID SYSTEM PROCESSOR BIS-C-440-U2-BIN

B&R X67DI1371.L08 Rev FO I/O System Digital Mixed Module

Fusion UV Systems 255183 Harness Assy. J10/J11 for Model  F450T

Computer Power Systems 102216 DPM Board

301LS1 Micro Switch precision limit switch Industrial Automation Control Systems

The Sine Companies / Amphenol:  PRSB-E10 Total Interconnect Systems  Portal

Allen-Bradley 1771OW16 Industrial Control System

Cutler-Hammer D50ER14 Industrial Control System

Brad Harrison ACAUX4000 4-Junction Passive MPIS Multi-Port Interconnect System

Siemens TXS1.12F4 TX-I/O Bus Connection Module Automation System

Pepperl+Fuchs KFD2-FSU-Ex1D K-system Rotation Speed Monitors

LOT OF 5 AMP 222503-1 THINNET TAP SYSTEM   L30

Ingersoll Rand 93972701 DC Motor System Monitor  NICE!!

Merlin Gerin Multi 9 C60N System Protection Miniature Circuit 17445 W/ 26968

ESCORT MEMORY SYSTEMS AUTO ID MODULE CM900 PLC   (S5)

TRANSTECTOR SYSTEMS BN-DLP25-RS232 DLP25 RIBBON CABLE CC16

LANDIS & GYR SYSTEM 600 APOGEE 540-509 Terminal Equipment Unit Vent Controller

Mamac Systems Electropneumatic Transducer EP-313-020

MGE UPS SYSTEMS COMET  62-164017-00 / 72-164017-00 BOARD  G7

Merlin Gerin OBEZ 6739836 PLC PC Board MG 6739835XD-2-D MGE UPS Systems  G7

Softrol Systems E3-CA-TIFC-S S185106 Processor Card for Catapulse

(2) M-Systems PMS-A-F Pot Transmitters

Ingersoll Rand 93972750 DC Motor System Monitor  NICE!!

LANscape CCH-CP24-98 W/12 - Corning Cable Systems

NORTEL RLSE 4 PHONE SYSTEM NTDK23BA

1x Crydom PFE240D25 Industrial Control System

MAMAC SYSTEMS SENSOR PR272-5-11-A-1-2-B-P  Q7

Telemecanique Overload LR2D2353  Industrial Control System NEW 23-32 A

SPRAYING SYSTEMS MFG 1/4-GG-SS-1530 RQAUS1 14GGSS1530

SYSTEM SENSOR RTS451 RQANS1 RTS451

Staefa Control System NKOA klimo integral ROT

STAR LINEAR SYSTEMS 1662-193-10 RQANS2 166219310

SYSTEM SENSOR 2W-B RQAUS1 2WB

CSI CONTROL SYSTEM INC DVC-25-70 RQANS1 DVC2570

Pepperl + Fuchs K-System Einspeisebaustein KFD1-EB2,Part No.43546

CUSTOM ELECTRONICS SYSTEMS INC 152ST RQAUS1 152ST

Crestron Electronics, Inc. Media Control System Cresnet II MS

New Brad Harrison ACAUX4000 4-Junction System Passive MPIS 13A 600V AC/DC

*NEW* SYSTEM SENSOR SPECTRALERT FIRE HORN / STROBE LIGHT NOTIFICATION , P2430

ETI SYSTEMS VLC10 RQANS2 VLC10

SYSTEM SENSOR SSV120-6 RQANS1 SSV1206

Detector Systems Model 810 Digital Loop Detector 15amp 120V ! WOW !

TRABON LUBRICATION SYSTEMS MSP-30S RQANS2 MSP30S

GOULD INSTRUMENT SYSTEMS INC RA2823-30 RQANS1 RA282330

GATOR PLC12 ACCESSORIES TO HELP WITH THE INSTALLATION OF REVERSING SYSTEMS.

TRABON LUBRICATION SYSTEMS MHH-12T RQAUS1 MHH12T

LIGHTING SYSTEMS 2954-2 RQAUS1 29542

HYBRID SYSTEMS 385I-2-BCD RQAUS1 385I2BCD

LG INDUSTRIAL SYSTEMS LG232I120EN RQAUS1 LG232I120EN

1 OMRON C200H-ID217 INPUT UNIT - SAMCO RIE-10NL ETCHING SYSTEM (OG02)

1 OMRON C200HW-PA204S POWER SUPPLY UNIT - SAMCO RIE-10NL ETCHING SYSTEM (OG05)

Modicon Expander Unit Remote I/O System AS-J200-001 _ ASJ200001 _ AS-J2OO-OO1

Automated Packaging Systems Board E58460A1

NIB Elpac Power Systems SOLV 15-12 w/Power Supply

OCTAGON SYSTEMS 2763  Z5  (5253-TM) *NEW NO BOX*

Ingersoll-Rand DC Motor System 93894251 _ 93882793

LOAD CONTROLS INC. Alarm System Display Model PMP-1701 .. WH-03

LENZE SIMPLATRON SYSTEMS CIRCUIT BOARD  DCVT-2   DCVT2

ELPAC POWER SYSTEMS POWER SUPPLY SOLV 30-5 W/0VP _ SOLV305W0VP

M-Systems K-Unit Signal Conditioner KRS-4A-R

LANTECH 30055819 MOUNT, PHOTOELECTRIC FILM DELIVERY SYSTEM *NEW OUT OF A BOX*

Brad Harrision MPIS Multiport Interconnect System MP1S

MAMAC SYSTEMS TEMPERATURE TRANSDUCER TE-211Y-C-B-2-A-1-E-3&4

NEW AUTOMATED PACKAGING SYSTEMS 70737A1 SPACER, SMALL CONVERSION

VIB SYSTEMS INC 11-1-0000006742 RQANS2 1110000006742

GF PIPING SYSTEMS 161-546-352 RQANS1 161546352

SYSTEM SENSOR B224BI RQANS2 B224BI

BOSCH SECURITY SYSTEM DS1102I RQANS1 DS1102I

SPRAYING SYSTEMS MFG 0150304 RQAUS1 0150304

GF PIPING SYSTEMS 161546344 RQAUS1 161546344

SYSTEM SENSOR S241575-FC RQANS2 S241575FC

FLIGHT SYSTEMS 57-9953-12 RQANS2 57995312

ETI SYSTEMS VLC10-3P RQAUS1 VLC103P

BAMBECK SYSTEMS 21285 REV E I/O BOARD

GF PIPING SYSTEMS 161546343 RQANS1 161546343

SPRAYING SYSTEMS MFG PA67228-45-SS RQANS1 PA6722845SS

Siemens FBS0054 Fast Bus Adaptor Shoe 54mm wide 60mm system - NIB

ATLANTIC ELECTRIC SYSTEMS BT08-1B72-J RQANS1 BT081B72J

INTELLIGENT MOTION SYSTEMS BB-34 RQANS2 BB34

IFM COVER-FILTER-SYSTEM RQANS1 COVERFILTERSYSTE

INFOTEK SYSTEMS 930-14011-1 RQAUS1 930140111

KNAPE & VOGT SYSTEMS 8805B-24 RQANS1 8805B24

SPRAYING SYSTEMS MFG 1016558 RQANS2 1016558

SPRAYING SYSTEMS MFG 10-034-4410-N RQANS2 100344410N

SPRAYING SYSTEMS MFG 10-034-3884-N RQANS2 100343884N

SPRAYING SYSTEMS MFG 1016548 RQANS2 1016548

SPRAYING SYSTEMS MFG 1027664 RQANS2 1027664

SILICON SYSTEMS INC SSD-C51M-3076 RQAUS1 SSDC51M3076

TELETROL SYSTEMS INC. 04-078 8 ANALOG INPUT VERSION 1.0

PEPPERL & FUCHS KFD2-SCD-Ex1LK ISOLATED DRIVER PEPPERL & FUCHS K-SYSTEM

REGULATING CONTROL SYSTEMS 120B10320-04/RCS7900CRAC BOARD **XLNT**

REGULATING CONTROL SYSTEMS RCS7900SSFB BOARD **XLNT**

PROCESS SYSTEM I/O DIGITAL BOARD 501244-100 AS-IS

LG INDUSTRIAL SYSTEMS CRN-8245B RQAUS1 CRN8245B

TB SYSTEM SKX-1-7/8 RQANS1 SKX178

Tridonic ZRM 12-ES/B Ignitor for UV systems

PROTOCOL SYSTEMS ASSY 031-0037-04 REV C

SPRAYING SYSTEMS MFG 1/4-QJJ-SS RQANS2 14QJJSS

SYSTEM SENSOR SR RQAUS1 SR

ELO TOUCH SYSTEMS 012143 RQANS2 012143

RADIO FREQUENCY SYSTEMS 738802-A RQANS1 738802A

GOULD INSTRUMENT SYSTEMS INC 11292533 RQANS1 11292533

FUSION UV SYSTEMS 7971 RQANS1 7971

KINETICS SYSTEMS 405136 RQANS2 405136

STAR LINEAR SYSTEMS 0670-016-00 RQANS1 067001600

TRABON LUBRICATION SYSTEMS 3890S RQANS2 3890S

SILICON SYSTEMS INC SSD-C25M-3041 RQAUS1 SSDC25M3041

TRABON LUBRICATION SYSTEMS MH-12T RQAUS1 MH12T

Rittal PS 4362 System-Tragschiene - 2 Stück Tragschienen   (R0C4)

SPRAYING SYSTEMS MFG 1/8K-PVC5 RQANS1 18KPVC5

SPRAYING SYSTEMS MFG 1/8K-PVC7.5 RQANS1 18KPVC75

HK SYSTEMS 14067P-001 RQANS2 14067P001

Allen-Bradley 1746A7 Industrial Control System

RAPISTAN SYSTEMS F002700103 S/W FILTER ASSEMBLY

*NEW* HONEYWELL THERMOSTAT SUB BASE SYSTEM Q674C-1397, Q674C1397

MAPLE SYSTEMS 7442-0024-5 RQANS2 744200245

SYSTEM SENSOR SP200W RQANS1 SP200W

ROCKWELL SEMICONDUCTOR SYSTEMS 11806-22 RQANS2 1180622

BRAND NEW - MARSH / VideoJet Replacement Part RP14722 Coupler System

Schneider 140-XTS-002-00 Industrial Control System: Term Strip 40p NIB

INTELLIGENT MOTION SYSTEMS HBM1-1500-550-2-0825 RQAUS1 HBM1150055020825

WAGO 750-408 4 CHANNEL DIGITAL INPUT MODULE 24V DC LOW SIDE SW I/O SYSTEM NISB

ROCKWELL SEMICONDUCTOR SYSTEMS SM224ATF RQAUS1 SM224ATF

CUSTOM ELECTRONICS SYSTEMS INC 467-3W-FP-I RQAUS1 4673WFPI

CINCINNATI TEST SYSTEMS 520-45.00SCC/H-19INH2O-1 RQAUS1 5204500SCCH19INH

CINCINNATI TEST SYSTEMS 520-80.00SCC/H-100.0PSIG-1 RQAUS1 5208000SCCH1000P

CINCINNATI TEST SYSTEMS 520-1.00SCC/M-100.0PSIG-1 RQAUS1 520100SCCM1000PS

CINCINNATI TEST SYSTEMS 520-41.40SCC/H-100PSIG-1 RQAUS1 5204140SCCH100PS

CINCINNATI TEST SYSTEMS 520-1.33SCC/M-100PSIG-1 RQAUS1 520133SCCM100PSI

CINCINNATI TEST SYSTEMS 520-45.00SCC/H-100.0PSIG-1 RQAUS1 5204500SCCH1000P