[PLC] PLC设备的现场调试经验

一、PLC控制柜安放位置要合理，非室内的安装不能直接落地安装，需要架设安装，从PLC柜到电缆沟必须穿管。管子不要做成直角（需要带弧度的）否则不容易穿线。

二、放控制电缆时尽量做到电缆型号统一，标识清楚，如果电缆杂乱一个不美观二很难识别。电缆所放到位置需要用号码牌写清楚，建议不要使用胶布，标签纸等容易损坏的进行标记。电缆中的电线要有正确的线号，如果没有或是错误的会导致工期延长，将来维护困难。

三、在接线过程中如果控制设备一样最好统一所有的接线方式，比如1号公共线，2，3控制线等等。接线前做好号码管尽量写明所接设备，以便将来维护。

四、控制电缆和反馈电缆不要使用同一根，尽量分开使用，如果带屏蔽层的需要引出接地。

五、智能设备与PLC的通信线不要放置网线，现场调试中发现网线在电缆沟中比较容易损坏，这样容易造成二次施工。

六、无论是软件调试人员还是硬件安装人员都必须按照图纸编写程序和现场施工，没有一个统一的标准当软件人员进场调试时会给调试人员带来很大的麻烦。如果硬件安装有变动需要事先与软件人员进行协商，以便修改程序。

七、无论是电缆还是光缆的铺设都需要有余量。

八、涉及到以太网通信时，如果通信距离比较短不到100米时可以使用网线，虽然在理论上网线的通信距离可以到一百多米但在现场诸多因素导致无法正常通信。所以建议100米以上的都使用光纤通信。

九、在上下位编写代码的时候需要按照PLC的点位分配图来编写数据连接表，但有的时候PLC的点位图并不准确，所以需要与现场的施工方进行沟通了解现场正确的点位。

十．     在制作DATALINK表时要认真核对，避免到现场后才发现有问题，那样在调试的时候会有很大麻烦。各个PLC之间所分配的数据空间要足够大需要留有余量，避免在现场增加新的设备时无法填加进去。

十一、必要时要对所控设备进行现场了解，如果只按照原来的经验编写代码也许到了现场并不能满足控制要求。特别是一些数量比较大的设备。

十二、在公司里面写完代码以后需要进行全方面的测试，除了一些必须在现场才能检测的代码。测试时还必须认真，发现问题要及时解决不能拖到现场再进行修改，那样只会为自己带来不必要的麻烦。

十三、在程序中要注明每个地址的注释。以便以后程序的调试和维护。

进场调试前最好核对一下现场的实际情况是否满足施工界面。包括硬件是否到位，安装是否正确。

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Heidenhain ROD 420d-1000 RV kf01 P/N 25132579-UN/BOXED -

Herrmann Ultra Scarf technology 35/1000 S 35 Khz amplitude 5u CONVERTER- -

Siemens Simatic s5 6es5523-3ua11 6es5 523-3ua11 E-Stand: 03-UN -

Siemens Simatic s5 6es5482-4ua11 6es5 482-4ua11 E: 04-UN-BNIB

Lenze BEVEL GEAR WITH CLUTCH gkk04-2n gar1a I = 40,841 - UN -

Sommer Automatic sf100md4-b Swivel Unit-Refurbished -

Herion 25 331 30 2533130 & 2533930 5/2 Way Valve-Distressed

Siemens Sinamics 6sl3210-1se12-2ua0 Ver. c01 Power Module 340-UN/BOXED -

Rexroth 3we 10 b33/cg24n9k4 r900594429 Hydraulic Valve-un -

Herion 25 331 30 2533130 & 2533730 5/2 Way Valve-Distressed

Siemens sidac 4av3400-2fb00-0a 4av3 400-2fb00-0a Power Supply-UN/BOXED -

Siemens 6sl3040-1ma00-0aa0 6sl3 040-1ma00-0aa0 ver. F + 6sl3054-0ef01-1ba0 - use...

Schiele EBS timetron 243015201 110-240v 10 Piece Flasher Relay-Un/Boxed -

Siemens Simodrive LT ENGINE INT. 50a 6sn1123-1aa00-0ca0 6sn1 123-1aa00-0ca0

Siemens Simodrive 6sn1123-1aa00-0ca0 6sn1 123-1aa00-0ca0 E-Stand: D-Distressed

Bosch ze300 Central Unit with 16k EPROM mat-nr:052009-308401 E-Stand: 1 Distress...

Phoenix Contact IB ST 24 v.24 Ord. - no. 2725480-SEALED -

Lenze MOTOR mderaxx - 112-23j 2,2 KW 935 r/min-UN/BOXED -

Lenze intorq BFK 458-25e electromagnetic Spring Force Brake-UN/BOXED -

Bird Bevel Gear H 23 472353013 I = 4,0 - UN -

Vegetable Valve 690 40d 7114-1 - UN-BNIB

Lenze intorq BFK 458-25n electromagnetic Spring Force Brake-UN/BOXED -

Telemecanique Schneider lc1 F 225 lc1f225 3-pol Contactor Contactor-UN -

Parker VDP 12 dddp 261 Hydraulic Valve, tax Block-UN -

Merlin Gerin Compact ns160 N +tm160d with Drehantrieb Circuit Breakers-UN -

Kollmorgen Servo Motor akm33e-ANCNR - 01-Distressed

Jetter Servo Motor jl3-0130-47 -3 RVMS - A

Calpeda Centrifugal Pump NM 3/ae-r x7x72z7 2,2kw/50hz/1,2m3/h/50h/max - UN -

Siemens Simatic s7 6es7 313-6ce01-0ab0 6es7313-6ce01-0ab0 E: 01/v2.0.5 - Distres...

ISKRA 11.216.914 im0361 amj5866 24v 2,2kw DC motor DC motor-UN/BOXED -

Lenze inverter drives 8400 MOTEC Type: E 84 dgfcaang ID: 13351480-UN/BOXED -

BALLUFF bod63m bod000u Bod 63m-la02-s115 Photoelectric Laser Distance Sensor-USE...

Honeywell mp913c1066 Pneumatic Damper Actuator-SEALED -

Siemens Simatic wf726a 6fm1726-3aa00 6fm1726-3aa00 E-Stand: a2 Distressed

Sew Eurodrive mm22c-503-00 item no. 8241201-Distressed

Siemens SIMOCODE-DP 3uf5001-3ab00-1 Base Unit thermistorschutz E: 13-UN -

Tünkers Compact Compressor k40 a00 t12 105 DEGREE Part No. 117168s-UN -

SigmaTek akm22c-anb2r-b0 AKM 22 CANB 2rb0 Servo Motor-Distressed

Festo cpv10-vi cpv10vi TN 18200

Leuze Electronic Light Barrier FRK 61/44-2000 S

Siemens siamtic s5 6es5390-5aa22 6es5 390-5aa22 E-Stand: 03 Distressed

Sew Eurodrive mc07a015-5a3-4-00 ID No. 8272506 1,5 kw/2 HP INVERTER

Phoenix Contact set no 2754972 + Clamp Part 2754891

Sew Eurodrive s32 dt71d4bm/tf b3a Gear Motor

Siemens Simatic wf726 6fm1726-3aa00 6fm1 726-3aa00 E-Stand: a6-/BOXED -

Siemens Simatic WF 726 6fm1726-3aa00 6fm1 726-3aa00 E-Stand: a5-/In Box

Siemens Simatic s5 6es5095-8md02 6es5 095-8md02 E-Stand: 01 Distressed

Leybold Vaccum Pressure Switch ps115 16004 set of 20 TORR-Distressed

IFM Efector 250 o2m102 Ethernet camera-UN/BOXED -

Fanuc opt2 a16b-2200-093 a16b-2200-093/07b 300375-Distressed

SMC Pneumatic Cylinder cdpxwm16-50 - UN/BOXED -

Heidenhain Era 1ak.1003-9000 era1ak.1003-9000 275183-44 Angle Meter-Distressed

Siemens Simatic s7 6es7 338-4bc01-0ab0 6es7338-4bc01-0ab0 E: 01-UN/BOXED -

Mennekes 98364b Socket Combination 2 xschuko VE = 6 pieces-UN-BNIB

Siemens SIMADYN 6DC1001-1FC 6DC1 001-1 PI controller - un / OVP-

Leuze Lumiflex cr-14-1050 & ct-14-1050 Transmitter & Receiver 1050mm-Distressed

Gossen METRAWATT-ds4-a Miles-No.: 081 7938 Temperature Controller Card-UN/BO...

Lenze AC Tech SM Vector esv222n02slc000xx1e41 2,2kw/3hp, 240v input-UN/BOXED...

IFM Efector 500 pi1098 Pi, 25 utilises 30-e-zvg/us// P Prog Pressure Transmitter...

Siemens TELEPERM M 6ds1330-8ca 6ds1 330-8ca anschalt Assembly-Distressed

Festo ifb1-03 18651+ VIEA - 03-fb-12e-8a+2x Viga - 03-fb-4 -5 Pole + vige - 03-f...

Rexroth dbet - 37/315g24k4 r900959671-Distressed

KUKA MFC 1.06 + dseat .03 Multifunction Card Multi Function Card-Distressed

PEPPERL + Fuchs VISOLUX LS 600-da-ibs/f1 data light barrier sensor-Distressed

PEPPERL + Fuchs VISOLUX LS 600-da-ibs/f2 data light barrier sensor-Distressed

ìr ? Panel ucp10 2rclx2x03001 PROFIBUS-Distressed

Siemens Simatic wf726a 6fm1726-3aa00 6fm1726-3aa00 E-Stand: K.A. Distressed

Siemens Simatic wf726a 6fm1726-3aa00 6fm1726-3aa00 E-Stand: a5 Distressed

KUKA MFC 1.06 + dseat .02 Multifunction Card Multi Function Card-Distressed

Siemens Simatic s7 6es7 315-2ag10-0ab0 6es7315-2ag10-0ab0 e:07+128kb card-

Destaco 81l20-10100 exp. Print 6bar Motor Compressor Power Clamps-Un/Boxed -

Leybold Vaccum Pressure Switch ps115 16004 set to -10 mbar-Distressed

Sick NT 8-70032/1 006 525 Opto ELECTRONIC SENSOR-UN/BOXED -

Sew Eurodrive movimot mm11d-503-00 18215025 antriebsumrichter 1,1kw Distressed

MTS temposonic lp-m-d1yy-m-1000-s1g4 Position Sensor-Distressed

Sew Eurodrive Movitrac 0508-231-1-00 no 8258783 3,2a 0.75kw - Distressed

Siemens Sinumerik 6fc5235-0aa05-1aa2 Floppy Drive 3,5" USB E: B-UN/BOXED -

KUKA MFC 1.08 + Score .03 Multifunction Card Multi Function Card-Distressed

KUKA MFC 1.08 + dseat .02 Multifunction Card Multi Function Card-Distressed

Schunk sru+35-w 362020 swivel unit distressed

Siemens 3rk1304-0hs00-7aa0 16,0a et200pro F-RSM safetylokal Mod e:02 - UN/BO...

Siemens Simatic s5 6es5482-8ma13 6es5 482-8ma13 E-Stand: 05-UN/BOXED -

Sick clv210-0000 Surf 2100-000 no 1011625 Barcode Scanner-UN/BOXED -

Allen Bradley Powerflex 40 22b-d4p0n104 1.5kw 2.0hp Inverter-UN -

Siemens Simatic s7 6es7 315-2ag10-0ab0 6es7315-2ag10-0ab0 e:1 + 512kb MMC Distre...

Lenze E 84 dgfcc 9ng 13351477 Inverter Drives 8400 MOTEC-UN/BOXED -

Siemens iskamatic an afs11-3 6fq1553-3a frequency set value-donor-Distressed

Siemens Micromaster 420 6se6420-2ad24-0ba1 6se6 420-2ad24-0ba1 E: d02/1.18 - use...

Siemens 6es7 972-0ab00-0xa0 6es7972-0ab00-0xa0 E: 1 diagnostic repeater-UN -

Phoenix Contact IB ST 24 v.24 Ord No. 2725480-UN/BOXED -

Bird GEARBOX MPRN 02 O No 482768 I = 50,0 - UN -

Bird Bevel Gear h2 I = 3,0 - UN -

SITEMA Fall Protection KR 025 16/KRP/T 25 10kn 4bar-UN/BOXED -

Domino Linear Guide LM 8 f-60 lm8f60-UN -

Leeson Electric Motor c4t17nc46a rpm-1725 hp-1/2 - UN -

IMO Pump ACE 038n3 NVBP Ace 038 N 3 NVBP Distressed

Siemens 1la 7113-2aa61-zx66a // 1la71132aa61zx66a rotary current motor-UN -

Bird GEARBOX L 2 I = 3,0 Art. No. 438087 007 ID. 202595-UN -

Rittal standard enclosure TS 8685.009 - UN -

GEARBOX MPRN 02 O No 476988 I = 50,0 manufacturer: Bird-UN -

Bird GEARBOX MPRN 02 a NO. 46005 001-UN -

Bird Bevel Gear h2 I = 1,0 - UN -

Bird GEARBOX L 100 I = 2,0 Art. No. 448314 002 ID. 293787-UN -

Bird GEARBOX L 100 I = 1,0 Art. No. 442559 002 ID. 283861-UN -

Atlas Copco electric Nikon sequence Selecta jecg 728 Distressed

WAREX Valve DKZ 110 146396 + dr00030u Swivel Drive + PMV ep5 Positioner-Distress...

Mattke Antriebstechnik rx320r1300 DC Servo Motor-Distressed

Lenze 8200 Vector e82ev222_2c000 2.2 KW 13142305 + emz9371bc 13153727 Distressed

MITSUBISHI Melsec fx2nc-32mt-dss 24vdc 8w Programmable Controller-UN -

Indramat tbm1.2-40-w1-24 246463 A.C. Servo Bleeder-TBM * UN/BOXED *

Bosch 2stv 0811405063 proportional Amplifier Card-UN -

AEG Schneider tsxles20 TSX Les 20 082862 v:0.1 local I/O Cont. Module-Un/Box...

Siemens Operator Panel OP 15-c2 6av3515-1ma2 6av3 515-1ma22 E-Stand: 06 Distress...

Siemens Coros op5 Operator Panel op-5a2 6av3 505-1fb12 6av3505-1fb12 E: 2 Distre...

Phoenix Contact PSI REP-PROFIBUS/12mb 2708863-SEALED -

Siemens 3vl9300-3ms00 Motor Drive with Spring 60v AC/DC-UN/BOXED -

Siemens Simatic s5 6es5431-8fa11 6es5 431-8fa11 E-Stand: 02-UN/BOXED -

Bender sue487 Sue 487 Voltage Relay Voltage Relay No. b92046000 v1.2 - Distresse...

Heidenhain Era 1ak.3023-9000 era1ak.3023-9000 275183-67 Angle Gauge-Distressed

Sick we24-x2301 2015732 Receiver Light Curtain-UN/BOXED -

Siemens Micromaster 410 6se6410-2ub12-5aa0 6se6 410-2ub

Siemens 3vf3113-0fe41-0aa0 3vf3 113-0fe41-0aa0 Power Switch-Un/Boxed -

IFM Electronic Pressure Sensor pn7007

Siemens Micromaster 440 6se6440-2ud13-7aa1 E-Stand: 02/2.11 Distressed

ABB electricity meters SAB 12000 DZ + 3105 W 2cma139027r1000-UN/BOXED -

Siemens Simatic s5 6es5 095-8mc01 6es5095-8mc01 E: 03 + 6es5375-1la41 - Distress...

Sew movidrive frequenzumumrichter mcv41a0015-5a3-4-00

Sensopart Photo Sensor Analog FAV 30-01

Leuze MA 30 120 anschlu?einheit

OMRON s8ps-30024cd Power Supply-UN/BOXED -

SETRA systems 2301025pd2f11b Differential Pressure Converter Pressure Transmitte...

Siemens 6gk1100-2ab00 6gk1 100-2ab00 E-Stand: 1

Siemens Simatic s5 6es5095-8mc01 6es5 095-8mc01 e:04 + 6es5375-1la41 e:01 - Dist...

Festo dpzj - 20-25-p-a-s2 159953 Twin Piston Cylinder-Un -

Sick Optic Electronic lut1-520 lut1520

Siemens Simodrive 6sn1123-1aa00-0ca0 6sn1 123-1aa00-0ca0 E-Stand: C-Distressed

Siemens Simatic s7 6es7461-0aa00-0aa0 6es7 461-0aa00-0aa0 e:7 - UN/BOXED -

Johnson Controls xp-9102-8304 Expansion Module-Un/Boxed -

Siemens Simatic s5 6es5312-5ca12 6es5 312-5ca12 E: 02 ZG-Circuit-SEALED -

BALDOR ASR bddbb 3464/id:20938a-001  in Box

Kollmorgen Platinum DDL mcd0500256001 mcd0500256001-UN/BOXED -

Norgren Air Motor Oscillator psa/282063/m/p/25 - UN-BNIB

Siemens Simatic s5 6es5943-7ub11 6es5 943-7ub11 CPU E-Stand 03 Distressed

Demag Sheep. ST dst6sp11 dst6 sp11 87427044 Control Switch-Un/Boxed -

ABB DSQC 325 DSQC 325 3hab 2241-1 se97151207 pr:03 CPU Module-/BOXED -

IFM Efector 160 lk3123 lk0472a-a -00 klpkg/US Level Sensor-UN/BOXED -

Sick C 2000 cs20s-120102a11 1016464 Soft. Ver. v2.6 Transmitter Light Curtain-Di...

Schleicher UCS 10 ucs10 (B) 31309761 416 015 Master CPU PLC Low Speed-Distressed

Schleicher UCS 10 ucs10 (B) 31309761 416 033 Master CPU PLC Low Speed-Distressed

Siemens Sinamics Control Unit cu230p-2 DP Version: 1-4.6 - UN/BOXED -

Toshiba vfs9-2015pm-wp (1) 3ph 200/230v 7,8a 3,0kva Inverter-UN/BOXED -

Siemens 6se3190-0xx87-89pb0 6se3 190-0xx87-89pb0 Version: C-UN/BOXED -

BBC ABB Veritron-TWK TWK 02552 N m2lb2 30a b52 antriebsumrichter Distressed

Siemens Simatic s7 6es7 151-8fb00-0ab0 6es7151-8fb00-0ab0 E: 03 v2.7.1 Distresse...

Mannesmann Dematic dematik holds 46966744 220-240v/50-60hz Switch-Un/Boxed -

3x Siemens Sitor 3ne1331-2 3ne1 331-2 FUSE SET 350a 690vac-UN/BOXED -

Heidenhain ROD 450 3600 02s09-04 R 295455-1r Encoder-UN/BOXED -

AEG Modicon ADU 206 adu206 4 Analog Input 6728-042.274905 - UN/BOXED -

Witten Stone Alpha sp060s-mf1-5-0e1-2s 20028674 Planetary Gear-UN/BOXED -

Cosmetec Stulz exw0600220 7035 exw06002207035 870w ip55 Heat Exchanger-UN/BO...

Hitachi AX-VW's Transistor Inverter 380-500v AC 3p 13 a vws8hf3eh-Distressed

Bently Nevada 3300xl 11mm 330780-50-00 3307805000 Proximitor SENSOR-UN/BOXED...

Schneider Electric Compact NSX 400f nsx400f NSX 400-630 F/N/H/NA-Distressed

ABB wdi100 wdi100-120fbp 1saf900300r0001 + pdp21 + pdr11-fbp.150 PROFIBUS-Distre...

Siemens 6fx1125-0cb01 6fx1 125-0cb01 E: a-Distressed

Siemens 6fx1125-0ca01 6fx1 125-0ca01 E: I

Siemens Simatic s5 6es5 482-3ba11 6es5482-3ba11 E-Stand: 01-UN/BOXED -

PEPPERL + Fuchs VISOLUX ls600-da-ibs/f2 Light Curtain data light barrier-Distres...

Siemens 3tf5222-0al2 3tf5222-0al2 E: 10 + Siemens 3tx7462-3t - Distressed

Moeller ra-spv-he-343 (230) - 075/c3a 2,5a 0,75kw INVERTER-/BOXED -

Siemens Simatic s5 6es5431-8fa11 6es5 431-8fa11 E-Stand: 03-UN/BOXED -

PEPPERL + Fuchs VISOLUX LS 600-da-ibs/f1 data light barrier sensor-Distressed

Siemens Simatic 6es7 232-4hd32-0xb0 6es7 232-4hd32-0xb0 fs:02 v2.0.3 - UN/BO...

Siemens Simatic s7 cpu314 6es7 314-1ae02-0ab0 6es7314-1ae02-0ab0 E: 02 Distresse...

Rexroth indradrivec Performance Part hcs02.1e-w0012-a-03 - NNNN r911326690 * USE...

Siemens Micromaster 440 6se6440-2ud13-7aa1 E-Stand: a11/2.06 Distressed

Mattke Antriebstechnik DC servomotor RX 320 he 1000+ Stegmann dg60 SATELLITE ENC...

Est technology flexcommander PROFIBUS DP identity: 0008736 Distressed

KEM Küppers ZHM 02/1 01.d.t Gear Flow Meter 0,05-2l/min - U -

Leprechaun/Henry Flowmeter Water 20-160 L/H 15bar 20 ° C-UN-BNIB

Siemens Micromaster 440 6se6440-2ud15-5aa1 6se6 440-2ud15-5aa1 E: f04/2.11 - Unu...

KEYENCE bl-601ha bl601ha Barcode Laser Scanner-UN/BOXED -

Siemens Sinamics tm54f 6sl3055-0aa00-3ba0 Ver. B Terminal Module-Distressed

Bosch zs500 056517-505401 + 056768-105401 32k-ram Distressed

Bender sue487 Sue 487 Voltage Relay Voltage Relay No. b92046000 v1.3 - Distresse...

Bender sue487 Sue 487 Voltage Relay Voltage Relay No. b92046000 v1.31 - Distress...

Siemens 3vl2716-1de36-0ad1 3vl2 716-1de36-0ad1 e:02 Power Switch-Un/Boxed

Festo dgp-25-750-ppv-ab Linear Cylinder/Slotted Cylinder 161780-UN-BNIB

Festo cacn - 3a-7-10 2247684 power-supply-UN/BOXED -

Keb 09.f5.mdd-y0p0 09 F 5 mddy 0p0 2,8kva 1,5kw Ver. 1.0 INVERTER-/BOXED -

5x Tele TPF 400v s4x tpf400vs4x Control Relay-NEW/OVP -

Siemens iskamatic E sed31./6fq9891-0a Feed Diode-Distressed

Siemens Simatic s7 6es7313-6ce01-0ab0 6es7 313-6ce01-0ab0 E: 02/v2.0.11 - Distre...

Tem PM 2935 fuls Heater Control Digital Watch ZUD 132 Distressed

Schunk Swivel Unit OSE a40-4 M. EL. implementation Article: 354444-Distressed

Beckhoff cx1500-b310 hw:1.6 24vdc Fieldbus MODULE-UN/BOXED -

Allen-Bradley Powerflex 70 AYNANCO 20ad5p0a0 Inverter Series A-Distressed

Baumer ATD 4s a4 y10 12/12 SS Size d2sr17 s20 11138902 Encoder-UN/BOXED -

Endress Hauser tr15 tr15-h1b8c2d0ha2y0 range: -20... +100c

Endress Hauser tr15 tr15-h1b8c2c0ha2y0 range: 0.... +200c - UN -

Endress Hauser tr15 tr15-h1a2c2c0ha2y0 range: 0.... +300c - UN -

Endress Hauser tc15 tc15-h1b2y2d0ha12y range: 0.... +600c - UN -

Endress Hauser tc15 tc15-h1b2y2e0ha12y range: 0.... +600c - UN -