20BD077A3ANNAND0智能工控
商品详情
1 引言
随着医疗水平和医疗器械的不断提高和更新，一次性注射针以其方便、卫生的特点深受用户的喜爱，其需求量也迅速增大，而针头外观的好坏直接影响到一次性注射针的质量。所以为了减少不合格品的数量，需要增加检测工序。手工外观检验和产品标记昂贵和不可靠。同时又意味着不近人情的单调工作。这里，自动化机器视觉系统提供了解决这些问题的方案。
2 一次性注射针的缺陷
一次性注射针可以分为针座和针头两个部分。针座的缺陷对产品的质量影响可以不计。而针头就存在着两种缺陷情况：首先针头在制作过程中针尖部位可能会产生毛刺；其次针头在自动装配过程中可能会产生倒插现象（针尖部位被插入针座）。影响针头的几个缺陷为：针尖毛刺、倒插。其中倒插不仅会对产品的质量产生直接的影响，而且严重的会危害到人的生命。
3 利用机器视觉实现PET饮料瓶的外观缺陷的自动化检测
一次性注射针的外观缺陷是影响产品质量的主要因素。为了实现对注射针的外观缺陷检测自动化，本文研究了用西门子机器视觉[1]技术结合西门子自动化[2]设备在线检测注射针的外观缺陷并自动剔除不合格产品的方法。在实际生产过程的运用中，杭州华峰自 动化系统公司的注射针检测系统得到了多家医疗器械厂商的好评。
随着市场一次性注射针需求的不断增大，以及客户对产品质量的要求，越来越多的医疗器械生产厂商采用自动化注射针检测系统，对一次性注射针的外观缺陷进行综合检测。这种方法代替了传统的人工方法以提高生产效率和产品质量，解决了人工方法效率低、速度慢，以及受检测人员主观性制约等不确定因素带来的误检及漏检，实现更好的100%产品在线检测。
3.1机器视觉实现一次性注射针的外观缺陷的自动化检测方案
本文采用了杭州华峰自动化系统有限公司开发的注射针检测系统用于一次性注射针的外观缺陷检测。该系统以西门子图像处理器[3]为核心，并结合西门子自动化设备，形成了既有简单的数字信号接口又有复杂的工业网络接口的系统www.plcs.cn，让用户能选择适合自己工况的系统，既方便又节省投资。
工作原理：通过光纤传感器感应到注射针，然后触发图像处理器拍摄图片，图像采集来后，对图像进行二值化、目标定位、测量、特征匹配等图像分析处理，处理的结果传至 PLC进行逻辑控制，并根据传送带当前的速度来驱动剔除装置，准确地剔除不合格产品。考虑到现在的自动化生产需要，目前的剔除方法则采用整排剔除，如果需要更高的自动化水平，可以为每个针座加装吸盘。
系统设计特点：本系统采用了西门子嵌入式图像处理器，其集成化的模块，很容易根据客户现场的环境和客户的要求来设计系统配置和外观。该系统外观使用全不锈钢材料，符合了医疗器械行业的规范；独立式的机械结构，容易安装于流水线的任何位置；通过西门子触摸屏和PLC的连接，使得操作工容易在线切换不同产品的程序，并可以从触摸屏查看实时检测数据；根据单条流水线产品的多样化，系统采用了X-Y-Z都可以调节的机械机构，让用户操作更灵活。
4 结论
该系统现已成功运用于国内某知名医疗器械公司的生产线上，效果非常好，漏剔率为0，误剔率为99.99%。不仅满足用户的现有需求，而且还为用户预留很多的功能和升级空间，这些功能在今后的检测任务中将会发挥更多的作用，为用户解决更多的问题，节省很多的升级费用。如：打印接口、上位机通讯接口、报警接口、针尖毛刺检测功能、提速功能等。更重要的是该系统能严格的控制用户产品的质量，减少了很多的人工成本。随着工业自动化水平的不断提高，人工费用的增长，该系统的应用前景将会更加广阔。
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*NEW SEALED FAST SHIP* CISCO WS-C3850-12X48U-S (2 Years Warranty)
cisco WS-C3650-48TQ-E
Cisco WS-C6506-E w/ VS-S720-10G-3CXL, Dual AC Power Bundle 6506/6500 - Warranty
Cisco ASR5K-0110G-MM-K9 ASR 5000 ATM/POS OC-3 w/ Multi-Mode Fiber SFP+ KK
NEW Cisco WS-C3850-48U-S 48 10/100/1000 Ethernet UPOE ports w/ 1100WAC Power
NEW Cisco WS-C4510R+E Cisco Catalyst E-Series 4510R+E switch *no power supply*
WS-X45-SUP7-E=
NEW Cisco WS-C3850-48P-E 10/100/1000 Ethernet PoE+ ports, with 715WAC IP Servi
NEW SEALED Cisco N5K-C5548UP-FA Nexus 5548UP 1YearWarranty 2+Available
Cisco Systems Cisco 3640 Router
NEW SEALED CISCO MCS7825H3-K9-CMC1 Media Convergence 1YearWarranty 2+Available
Cisco ASA5540-SSL2500-K9 Adaptive Security Appliance 1YearWarranty 2+Available
Cisco Nexus N5K-C5010P-BFS 5010 OSM version Switch 1YearWarranty 2+Available
Cisco AS535XM-8T1-192-D Cisco Systems 1YearWarranty 2+Available
NEW SEALED Cisco WAVE-574-K9 Application accelerator 1YearWarranty 2+Available
CISCO 40-Port Gigabit Ethernet Line Card A9K-40GE-B 3YR WNTY
UBR-MC20X20V-20D (Note: Product is TESTED with 30-day WARRANTY)
LIC-5300-4PL= CISCO DIRECT LIC-5300-4PL - license
*New*Cisco L-ASA5545-IPS-SSP Licence E-Delivery PAK life time Qty Available
NEW CISCO NPE-G2 7200 2GB MODULE
NEW WS-C3750E-24TD-S Cisco Catalyst 3750E-24TD Stackable Ethernet Switch
NEW CISCO CISCO3925E/K9 with 1 Year Warranty and Fast Shipping
NEW IN BOX CISCO ASR1001-X Aggregation Services Router ASR1000 **SHIP FAST**
NEW SEALED Cisco WS-C3750E-48PD-S Catalyst Switch 1YearWarranty 2+Available
Cisco QSFP-40G-ER4 Transceiver, Genuine
New CISCO CTS-C40-K9 CODEC C40-NPP, RackMoutKit,Remote Control.HDMI Pwr Cables
CISCO 15454-SMR2-LIC 3YR WNTY
CISCO 76-ES+T-20G Ethernet Services Plus Transport Line Card 3 YEAR WARRANTY
UBR-MC3GX60V 16US/16DS 3 A?OS DE GARANTIA
Cisco ASR1002-ESP5 Router - ASR1002 Chassis + ASR1000-ESP5 + 2 AC Power Supply
Cisco WS-C3650-48FS-E 48-Ports 10/100/1000 POE+ & 4 1G Switch + PWR-C2-1025WAC
Cisco Catalyst WS-3850-48T-E 48 Port Gigabit Ethernet Switch
NEW Sealed Cisco WS-C3850-12X48U-S 48 10/100/1000 UPOE Ethernet ports w/ 1100W
**New SEALED** Nexus Cisco N5K-C5548UP-FA Chassis includes 32 fixed unified port
Cisco ASA5540-SSL2500-K9 ASA 5540 VPN Edition w/ 2500 SSL User License, HA, 3DES
Cisco AXSM-16-T3E3-E 16Port T3E3 BA1AHMEDAD 1Year Warranty Free Shipping MGX8950
Cisco AXSM-32T1E1-E Double-height ATM service module, 32 T1/E1 ports 1yr Wrnty
New Sealed Cisco ASA5525-FPWR-K9 ASA5525 Security Appliance
CISCO N3K-C3132Q-40GE NEXUS 3132Q 32 X QSFP+ AND 4 SFP+ Switch
Cisco ASA5555-K9 ASA 5555-X with SW 8GE Data 1GE Mgmt AC 3DES/AES
New Sealed CISCO WS-C3750X-48P-E NIB 3750X POE SWITCH
#NEW# Cisco N5K-C5548UP-FA 32 Port Modular Switch #FAST SHIPMENT#
*New In Box* Cisco WS-C3750E-48PD-S 3750E Series 48 Port Catalyst Switch
NEW Cisco WS-C3650-48FS-E 48 10/100/1000 Ethernet PoE+ w/ 1025WAC power supply
CISCO ISR4451-X/K9 Gigabit Ethernet Service Router with Dual PWR-4450-AC Power
#NEW# Cisco WS-C3850-12X48U-S 48 Port Managed Switch #FAST SHIPMENT#
-Brand New- Cisco WS-C3750E-48PD-S 3750E Series 48 Port Switch -Fast Ship-
Cisco Systems 7604-2SUP720XL-2PS
Cisco Systems 7606-RSP720C-P
Cisco Systems 7606-S323B-10G-P
Cisco Systems 7606-S323B-8G-P
Cisco Systems 7606S-S32-10G-B-P
Cisco Systems 7606S-S32-8G-B-P
Cisco Systems 7609-RSP720C-P
Cisco Systems 7609S-SUP720B-R
Cisco Systems 7609S-SUP720BXL-P
Cisco Systems DS-C9513-3AK9
New CISCO Cisco2851-V3PN/K9 | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems PVDM4-64U128 | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems PVDM4-64U256 | incl 19% VAT | 2 years Cybertrading warranty
New CISCO ASA5520-CSC10-K9 | incl 19% VAT | 2 years Cybertrading warranty
CISCO WS-C3650-48TD-E | incl 19% VAT | 2 years Cybertrading warranty
CISCO Crs 16 Slots Dc Power Shelf For CRS-16-PWRSH-DC Nob 3YR WNTY
CISCO Mux/demux Plugin Interleaver Module 15216-MD-ID-50= Nob 3YR WNTY
CISCO NEXUS N7K-SUP2E V01 ENHANCED SUPERVISOR 2E 68-3373-04 A0 - REBOOTS
CISCO - WS-X6848-TX-2TXL= - C6k 48-port 10/100/1000 GE Mod:fab enabled
*NEW Sealed* Cisco Catalyst 3650 Series Switch WS-C3650-48TD-E
NEW Cisco WS-C3850-24P-E w/ C3850-NM-4-1G,GLC-SX-MMD,STACK-T1-50CM,CAB-SPWR-30CM
**NEW** Cisco ASR1002 ASR 1000 Series Router W/ DUAL ASR1002-PWR-AC
CISCO 76-ES+XC-20G3CXL Cisco 7600 ES+XC Combo 10x1GE/ 1x10GE, DFC3CXL
*New In Box* Cisco ASA5525-FPWR-K9 FirePOWER Services, 8GE data, AC *Fast Ship*
Cisco Systems ASA-SSL-500-750
Cisco Systems L-ASA-SSL-500-750
NEW Cisco WS-C3650-48PQ-S Catalyst 3650-48P Layer 3 Switch 3650 48 Port PoE
*New* WS-SVC-NAM-2-250S Cisco 6500 / 7600 Series Network Analysis Module
NEW Open Cisco ASR1001 chassis with four built-in GE ports and 2 ASR1001-PWR-AC
NEW CISCO SCE2020-4XGBE-MM Cisco SCE 2020 Multimode Chassis, w/ Dual PWR-SCE-DC
New Cisco Systems Cisco2921-HSEC+/K9 incl 19% VAT // 2 years IT4Trade warranty
New Cisco Systems WS-C3750E-24PD-E incl 19% VAT // 2 years IT4Trade warranty
*New* Cisco WS-C3650-48PQ-S 48 POE+ GE, 4x10G, 640W, IP Base Switch
Cisco UCSB-B200-M3 160GB, 2.20 GHz Intel E5-2660v2/95W, 1TB SAS 7.2K RPM 2.5"
Cisco WS-X45-SUP7-E Catalyst 4500E Supervisor Engine SUP7E , Tested, 1yr wty
New Sealed Cisco ME-3600X-24CX-M 24CX Managed L3 Switch 1YearWarranty 2+Avalable
Cisco ASA5580-40-10GE-K9 Firewall Edition 1YearWarranty 2+Available
NEW SEALED Cisco NM-8CE1T1-PRI Network Module 1YearWarranty 2+Available
Cisco UCS B200 M3 2P E5-2697v2 12C 2.70GHz 16GB VIC 300GB Blade Server
Cisco UCS B200 M3 2P E5-2697v2 12C 2.70GHz 16GB VIC 146GB Blade Server
Cisco N3K-C3132Q-40GE NEXUS 3132Q 32 X QSFP+ AND 4 SFP+ ! FAST SHIPMENT !
CISCO WS-X6904-40G-2T Catalyst 6900 4-Port 40 Gigabit Ethernet Fiber Module
New CISCO Cisco2851-SAA/K9 | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems 7604-2SUP720XL-2PS
Cisco Systems 7604-VPN+-K9
Cisco Systems 7606-RSP720C-P
Cisco Systems 7606-S323B-10G-P
Cisco Systems 7606-S323B-8G-P
Cisco Systems 7606S-S32-10G-B-P
Cisco Systems 7606S-S32-8G-B-P
Cisco Systems 7606-VPN+-K9
Cisco Systems 7609-2SUP720XL-2PS
Cisco Systems 7609-AC-BUN
Cisco Systems 7609-DC-BUN
Cisco Systems 7609-DC-BUN-2500W
Cisco Systems 7609-DC-BUN-2PS
Cisco Systems 7609-RSP720C-P
Cisco Systems 7609S-SUP720B-R
Cisco Systems 7609S-SUP720BXL-P
Cisco Systems WS-C4510RE-S6-96V+
Cisco Systems AS58-24CE1
Cisco Systems ASA5520-CSC-PRM-K9
CISCO C3925-WAASX-SEC/K9 | incl 19% VAT | 2 years Cybertrading warranty
CISCO C3945-VSEC-CUBE/K9 | incl 19% VAT | 2 years Cybertrading warranty
CISCO CISCO3925-HSEC+/K9 | incl 19% VAT | 2 years Cybertrading warranty
CISCO N2K-C2232TF-10GE | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems C3825-VSEC-SRST/K9
Cisco Systems C3825-35UC/K9
New CISCO ASA-CSC20-750UP-2Y | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems WS-C4506E-S7L+96
New CISCO ASA5520-CSC10-K9 | incl 19% VAT | 2 years Cybertrading warranty
New CISCO C2851-VSEC-CUBE/K9 | incl 19% VAT | 2 years Cybertrading warranty
New Cisco Systems CTI-VCS-BASE | incl 19% VAT | 2 years Cybertrading warranty
New Cisco Systems WS-C3650-48TQ-E | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems WS-C3650-48PD-E
3rd Pty CON-SNTP-7613SRSP 24X7X4 for Cisco 7613S Chassis,13-slot,RSP720-3CXL
3rd Party CON-SNTP-137X10GP / 24X7X4 for Cisco 7613 Chassis, 1 year
Cisco Systems ASA-SSL-500-750
Cisco Systems L-ASA-SSL-500-750
Cisco N3K-C3064TQ-10GT Nexus 3064-T, 48 10GBase-T & 4 QSFP+ ports
CISCO SCE2020-4XGBE-SM Cisco SCE 2020 Single-Mode Chassis, w/ Dual DC Power
Cisco A9K-4T-B 4-Port 10GE Medium Queue Line Card
NEW Cisco SG350XG-48T-K9-NA SG350XG-48T 48-Port 10GBase-T Stackable Managed
New CISCO Cisco2851-V3PN/K9 | incl 19% VAT | 2 years Cybertrading warranty
New CISCO ASA5520-CSC10-K9 | incl 19% VAT | 2 years Cybertrading warranty
CISCO - SPA-8X1GE-V2= - Cisco 8-Port Gigabit Ethernet Shared Port Adapter
*New Sealed* Cisco SG350XG-48T-K9 48 10 Gigabit Ethernet 10GBASE-T Switch
New CISCO L-ASA-SSL-500-750 | incl 19% VAT | 2 years Cybertrading warranty
New Cisco Systems ASA-SSL-500-750 | incl 19% VAT | 2 years Cybertrading warranty
*Good Condition* Cisco ASR1000-ESP40 Embedded Service Processor * Fast Ship *
L-ASA5545-IPS-SSP= Cisco IPS SSP License - license
NEW Factory Sealed Cisco WS-C3650-48PQ-S 48 10/100/1000 Ethernet PoE+ Switch
CISCO 7604 w/ 2x RSP720-3CXL-GE, 2x PWR-2700-AC/4 CISCO7604 - 3YR Warranty
CISCO 7604 w/ 2x RSP720-3CXL-GE, 2x PWR-2700-DC/4 CISCO7604 - 3YR Warranty
CISCO 7606 w/ 2x RSP720-3CXL-GE, 2x PWR-2700-AC CISCO7606 - 3YR Warranty
CISCO 7606 w/ 2x RSP720-3CXL-GE, 2x PWR-2700-DC CISCO7606 - 3YR Warranty
Cisco UBR-MC88V Ubr7200 Docsis3.0 Modem-card 8 Ds Ref
CISCO RSP720-3CXL-GE Cisco7600 Router Switch Processor 720Gbps Fabric.PFC3CXL GE
NEW SEALED Cisco AS535XM-2T1-48-V Cisco Router 1YearWarranty 2+Available
NEW SEALED Cisco AS5350XM 5350 XM Universal Gateway Router 1YearWarranty
NEW SEALED Cisco SCE2020-4XGBE-MM Service Control Engine 1YearWrnt 2+Available
CISCO 7600-ES20-GE3CXL 7600 ES20 Line Card, 20xGE SFP with 3YR WNTY
Cisco C3945E-VSEC/K9 3945E Router with Voice Sec. Bundle, PVDM3-64, UC zq
NEW WS-X45-SUP7-E CISCO 4500 E-Series Supervisor Catalyst
Cisco UCSB-B200-M3 12x 8GB DDR3, 2x E5-2643, 2x 600GB 6Gb SAS 10K RPM
Cisco ASA5545-IPS-K9 Adaptive Security Appliance
CISCO N3K-C3132Q-40GE NEXUS 3132Q 32 X QSFP+ AND 4 SFP+ 3YR WNTY
Cisco C3945E-VSEC/K9 Gigabit Services Router C3900-SPE250/K9 PVDM3-64 3945E-SEC
WS-X6148E-GE-45AT NEW SEALED
Cisco Systems PVDM4-256 | incl 19% VAT | 2 years Cybertrading warranty
New CISCO WS-C3560E-48PD-SF | incl 19% VAT | 2 years Cybertrading warranty
New Cisco Systems CTI-VCS-BASE | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems WS-C3650-48PD-E
New Cisco Systems Cisco3925-SEC/K9 incl 19% VAT // 2 years IT4Trade warranty
Cisco Systems WS-C3850-24U-E incl 19% VAT // 2 years IT4Trade warranty
Cisco Systems ASR-9006-DC | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems ASR-9006-DC-V2 | incl 19% VAT | 2 years Cybertrading warranty
CISCO A9K-40GE-L Low Queue Line Card A9K-40GE-L 3YR WNTY
CISCO N3K-C3132Q-40GE Nexus 3132Q, 32 QSFP+ ports, 1RU switch with Dual Power
New Cisco Systems CTI-VCS-BASE | incl 19% VAT | 2 years Cybertrading warranty
New Cisco Systems WS-C3650-48TQ-E | incl 19% VAT | 2 years Cybertrading warranty
CISCO WS-C3650-48PD-E | incl 19% VAT | 2 years Cybertrading warranty
Cisco UCSB-B200-M3 192GB, 2x Intel 2.00 GHz E5-2620/95W, 2x 1.2 TB 6G SAS 10K
WS-C6506-E Dual 4000W P/S 2x VS-S720-10G-3C 2x WS-X6708-10G-3C WS-X6724-SFP
CISCO A9K-4T-L 4-Port 10GE Low Queue Line Card
New Cisco Systems WS-C3750X-48P-E | incl 19% VAT | 2 years Cybertrading warranty
NEW Cisco WS-C3560X-24T-E Catalyst Ethernet Switch 3560X 24 Port WSC3560X24TE
CATALYST 3750X 24 PORT Cisco WS-C3750X-24T-S
Cisco Systems PVDM4-256
NEW Cisco WS-C3850-48U-S 48 10/100/1000 Ethernet UPOE ports Switch
Cisco Systems ASA5585-NM-20-1GE
New Sealed Cisco WS-X4712-SFP+E Line Card 4500-E 10G (SFP+) 1YearWrrnty 2+Avl
NEW CISCO L-ASA-SC-50 ASA 5500 50 Security Contexts License **E-DELIVERY**
Cisco UCSC-C240-M3S Dual P/S 15x 600GB 6Gb SAS, Xeon E5-2667v2, 4GB DDR3
HP Cisco Catalyst (451439-B21) Plug-in module Switch Managed stackable (8 Port)
Cisco Nexus N3K-C3064TQ-10GT Managed L3 Switch 1YearWarranty 2+Available
*NEW* L-ASA-SC-50= Cisco ASA 5500 50 Security Contexts License
Cisco UCSB-B200-M3 12x 16GB DDR3, 2x E5-2630, 2x 300GB 6Gb SAS 10K RPM
*Nagelneu & NEW* CISCO WS-C4500X-16SFP+ 2 Years Warranty/VATfree 4820€
Cisco Systems AS53-120-RPS-CH
Cisco Catalyst WS-C3850-48U-E Stackable 48 10/100/1000Ethernet UPOE ports Switch
Cisco Systems ASR-9006-DC | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems 15454-ML100T-12
Cisco Systems ASR-9006-DC-V2 | incl 19% VAT | 2 years Cybertrading warranty
NEW Cisco WS-C4500X-F-16SFP+ Catalyst Switch 16 ports 1YearWarranty 2+Available
NEW Sealed Cisco WS-C3650-48PD-E 48 10/100/1000 Ethernet PoE+ w/ 640WAC power
Cisco Systems ASR-9006-DC-V2 | incl 19% VAT | 2 years Cybertrading warranty
CISCO 15454-ML100T-12 | incl 19% VAT | 2 years Cybertrading warranty
New Cisco Systems WS-C3850-24T-E incl 19% VAT // 2 years IT4Trade warranty
New Cisco Systems ASA5510-SSL100-K9 incl 19% VAT // 2 years IT4Trade warranty
New Cisco Systems ASA5510-SSL50-K9 incl 19% VAT // 2 years IT4Trade warranty
CISCO - WS-C3850-48P-S - Cisco Catalyst 3850 48 Port PoE IP Base
Cisco Systems ASA5540-AIP40-K9 incl 19% VAT // 2 years IT4Trade warranty
New CISCO WS-C3750G-12S-SD | incl 19% VAT | 2 years Cybertrading warranty
Cisco Systems ASA5550-DC-K8
Cisco Systems ASA5525-IPS-K9 | incl 19% VAT | 2 years Cybertrading warranty
NEW IN BOX Cisco WS-C4500X-F-16SFP+ CISCO 16 10G IP BASE, B-TO-F COOL SHIP FAST
Cisco Systems ASA5585-NM-20-1GE
Cisco UCSB-B200-M3 56GB, 2x Intel 2.60 GHz E5-2670 115W, 2x 500GB 6Gb SATA 7.2K
New Cisco Systems ACE-4710-0.5-K9 | incl 19% VAT | 2 years Cybertrading warranty
