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摘要：目前市场上电机测试系统的电机负载种类繁多，例如电涡流制动器负载、磁粉制动器负载、磁滞制动器负载、伺服电机负载等。考虑到被测电机的特性及成本，选择一款合适的负载至关重要，那么如何才能选择一款合适的电测试平台的负载呢？
电机测试如何选择负载制动器
首先我们来了解各类型的负载制动器的特性及工作原理：
一、 电涡流制动器
电涡流制动器是目前国内先进的模拟加载设备，主要用来模拟各种动力装置的输出性能，由感应盘、电枢和励磁部分等组成。当与转子同轴装配的励磁线圈通直流电时，其产生的磁通经电枢体、涡流环、气隙和转子形成闭合回路。由于转子外圆面被制成有均匀分布的齿和槽，故在气隙和电枢体或涡流环表面产生疏密相间的磁场，因此，转子被拖动旋转时，电枢体和涡流环内表面上任何一点的磁场产生叫变变化，由此感应出“涡流”，在“涡流”和磁场的耦合作用下，在转子上产生制动力矩。由于电枢体是通过机座固定在底板上的，故转子无法带动电枢体旋转，动力机械输出的功率被转化成电枢体和涡流环上“涡流”产生的等值热量，热量由进入电枢体和涡流环冷却水槽中持续不断的冷却水及涡流制动器自身消耗。对应于励磁线圈每一恒定的电流，电涡流制动器均表现出一条转矩依附于转速的稳定制动特性曲线，通过改变励磁电流的大小，即可以改变制动力矩。
电机测试如何选择负载制动器
图1电涡流制动器
二、磁粉制动器
磁粉制动器是采用磁粉作介质，在通电情况下形成磁粉链来传递扭矩的新型传动元件，由内转子、外转子、激磁线圈及磁粉组成。当线圈不通电时，主动转子旋转，由于离心力的作用，磁粉被甩在主动转子的内壁上，磁粉与从动转子之间没有接触，主动转子空转。接通直流电源后产生电磁场，工作介质磁粉在磁力线作用下形成磁粉链，把内转子、外转子联接起来，从而达到传递、制动扭矩的目的。在同滑差无关的情况下能够传递一定的转矩，具有响应速度快、结构简单、无污染、无噪音、无冲击振动节约能源等优点。
电机测试如何选择负载制动器
图2磁粉制动器
三、磁滞制动器
磁滞制动器由转子和定子磁极两大部分组成，转子由特殊的磁滞材料制成，定子磁极中有一定的间隙，转子在间隙中转动。当线圈通电时，间隙中产生磁场，从而使转子产生磁滞效应。当磁滞转子在外力作用下克服磁滞力转动时，产生额定的扭矩。扭矩仅与激磁电流大小有关，与转速无关，实现非接触的扭矩传输。
电机测试如何选择负载制动器
图3 磁滞制动器
四、伺服电机
伺服电机分为直流和交流伺服电动机两大类，可高精确控制速度、位置，将电压信号转化为转矩、转速，以驱动控制对象。伺服电机转子转速受输入信号控制，并能快速反应，在自动控制系统中，用作执行元件，且具有机电时间常数小、线性度高、始动电压等特性，可把收到的电信号转换成电动机轴上的角位移或角速度输出。其主要特点是，当电压信号为零时无自转现象，转速随着转矩的增加而匀速下降。
电机测试如何选择负载制动器
图4 伺服电机
五、如何选型
其次还需根据被测电机的转速、扭矩、功率等属性及上述负载适合场景来选择合适的负载。各类型的负载都有各自的优缺点：
1.电涡流，适合高速大功率场合，5kw下最高转速可支持30，000rpm；
2.磁粉制动，价格低廉，主要应用于低速大功率场合，但需要考虑散热问题，精度较低，会有零飘；
3.磁滞制动器，适合高速小功率场合，扭矩范围很小，5kw左右的功率最高只能测到30N.m；
4.伺服电机，适合精度要求高的场合，测试可重复性好，支持馈能式负载。转速和扭矩的范围不固定，可根据被测电机的特性可以灵活挑选对应的负载电机。
故根据被测电机的测试需求，通过比较各类型负载的特性来决定选择哪一款负载制动器。 咨询热线：18150695049
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ABB F12M4H Servomotor 57344 345 W 61 V 3000 U/min
ABB - IRC5 Controller Main Servo Drive Unit D4 3E 1C 3X - 3HAC025338-003
ABB ACS355-03U-23A1-4 VARIABLE FREQUENCY MACHINERY DRIVE 15HP 3PH 480V 23.1A NIB
BBC GJR2 265 100 R10 VT 373 c R10 GJR2265100R10 VT373cR10 ABB Procontrol
BBC GJR2 265 600 R101 VT 371 d R101 ABB Procontrol VT371 VT 371
BBC GJR2 316 800 R10 VT 371 d R101 ABB Procontrol VT371 VT 371
ABB Frequenzumrichter ACS550-01-038A-4 15 KW IP 21
TAYLOR ABB 6007BG10000C CONTROL BOARD 6007BG10000C-4821
GJR5250500R0202, ABB CENTRAL PROCESSING UNIT
GJR5253200R1161 , ABB CENTRAL PROCESSING UNIT
ABB 3HAC026253-001 DSQC661 Power Supply IRC5 NEU!
ABB ZENTRALGERAET, 23ZG20B-E
ABB 3HAC025562-001 Modul
ABB 3HAB2151-1 - Teach Pendant
ABB DSQC306 DSQC 306 3HAB2209-1 E-Stand: 01 --
ABB DSQC601 DSQC 601 3HAC12815-1/09 --
ACS800-U1-0011-7 ABB DRIVES ACS800 10HP DRIVE 10AMP 525/690VAC ACS800U100117
DA3501 ,ABB ABB DA3501
ABB 3HAB8101-8 DSQC346G Robot Servo Drive Unit
T5F3DR0004 T5F3D R0004 5.6A 200V 1850MIN-1 SERVOMOTOR ALSTHOM ABB ID14830
ALLEN BRADLEY 1326AB-B515G-21 SER.C SERVO MOTOR **
ABB Bailey Symphony HAC Controller P-HC-PLT-20221100 16MB
ABB ISOLATION CONTACTOR EHW250WC-1L11 *NEW IN A BOX*
ABB YXT 121E
ABB GJR5217400R0002 07ET82 9065 85
07 ZE 61 R302 , ABB 07ZE61R302
Abb 3HAB5956-1 SE9640E556 DSQC 323
ABB 3BSE008516R1 INPUT MODULE AI810 ANALOG *FACTORY SEALED*
OPERATOR PANEL 3HAA3560-HXA/3 ABB 12M WARRANTY ID790
3BSC 980 006 R109 ROBOT BOARD ABB ID4823
ABB Procontic CS31 GJR5251300R0171 07KT93F NEUWERTIG OVP
ABB 3HAB 2207-1/3 Modul DSQC 236D
ABB 3BHE024577R0101 INVERTER MODULE
ABB DSQC 323 3HAB 5956-1 - 8 MB memory expansion card
ABB DSQC 327 3Hab7230-1 REMOTE I/O MODULE
ABB DSQC661 3HAC 026253-001
ABB ELECTRIC MOTOR ON A STAND AC-DC
ABB NAMC-03 3BSE006065R1
ABB DSQC 601 3HAC 12815-1/09
ABB ACS601-0006-2-000B1500801 AC Drive 208-240V ! WOW !
Reliance 1326AB-B430E-21 Servo Motor 460V ! WOW !
ABB ACS550-U103-A96 AC Drive 3HP 600VAC 3.9amp ! NEW !
ABB ACS501-007-6X00P2 AC Drive 7.5HP 600V ! WOW !
ABB ACS501-005-6X00P2 AC Drive 5HP 600V ! WOW !
Reliance / Allen Bradley 1326AB-B515G-21 Servo Motor 10NM 5kRPM 460VAC ! WOW !
ABB 264DRHSRRRA1B5N2 PRESSURE TRANSMITTER *NEW NO BOX*
ABB 266DRHGSRRRA1 E6B5N2 PRESSURE TRANSMITTER **
NEW ABB 3HAB2236-1 MEMORY BOARD DSQC-321 , 3BSC980006R123
Allen Bradley 1326AB-B420H-21-L-X18 1326 AC Servo Motor
ABB ACH550-VCR-08A8-4 HVAC DRIVE *NEW NO BOX*
RELIANCE ELECTRIC 1326AB-B430G-21 ELECTRO-CRAFT SERVO MOTOR 1326ABB430G21
Refurbished ABB BHL-RR Servo Amplifier BHL985/12/300 P/N 3BARR0D1A001BCF0
RELIANCE ELECTRIC 1326AB-B430E-21 ELECTRO-CRAFT SERVO MOTOR 1326ABB430E21
SAFT 163 IOC FREESHIPSAMEDAY ABB SAFT163IOC PC I/O BOARD SAFT-163-IOC 58096067QJ
ABB Robotics S3 Robot Teach Pendant, 3HAB-2136-1/4, , Warranty
ABB Inverter Unit, R3i, 400V, 20KVA ACS800-104-0020-3+N671 3AUA0000005172
ALLEN BRADLEY 1326AB-B420H-21 SERVO MOTOR 163330, 1326ABB420H21
ABB MMKS 250-OT
Motor Control Center 208/230V 3Ph 60HZ Line ABB Hopper Hopper AC Tech
Abb Totalflow
ABB CONTROL MODULE, PZ5002, R86
NEW 3AUA0000058009/ZINT-531 ORIGINAL BOARD ABB FAST SHIPPING
NEW 68436770A/AGDR71C IGBT MODULE ORIGINAL BOARD ABB FAST SHIPPING
ABB DSQC 627 Power supply for IRC 5 3HAC 020466-001
ABB DSQC 334 Power supply SC4 3HAC 5845-1/2
ABB SERVO MOTOR SIEMENS 3HAB6249-1 AX 4-5 150 KG
New ABB DSDO-110 Digital Output Module 57160001-K/3
ABB / Efore SR92A060 Power Supply Module 3HAB5845-1/2 DSQC 334
NEW ALLEN BRADLEY / ABB 3500-IOC CONNECTION BOARD SAFT-163-IO , 3500IOC
ABB EHW250WC-1L11 Contactor welding spot weld 120v NEW EHW250W isolation NEW
ABB robot DSQC 503A 3HAC18159-1 / 1 YEAR WARRANTY
ABB RVS 6 100 120 V 5 AMP Power Factor Controller 20 050 82213
ABB ACH401604132, 3-40 Hp/ 230V, 3-50 Hp/ 460V, Speed Control AC Drives, Motors
ABB TAYLOR 6007BE10000C I/O MODULE 6007BE10000C-3559
ABB TAYLOR 6007BE10000C I/O MODULE 6007BE10000C-2651
ABB VFD Variable Frequency Drive With Bypass 20 Hp
ABB/ Elmo 3HAC5889-1 / Art#: 280400698A AC Servo Motor
ABB/ Elmo 3HAC5889-1 / Art#: 280400698A AC Servo Motor
ABB/ Elmo 3HAC5883-1 / Art#: 280610498 AC Servo Motor
ABB REF543 FEEDER TERMINAL REF543KB127AAAA
ABB ROBOT ARM 3HAA20222
ABB AC Drive w/Bypass ACH550-VCR-015A-4+F267 10HP
Factory Repaired ABB ACS601-0006-4-000B1200901 AC Drive
HONEYWELL 60162993-001 CIRCUIT BOARD W/ ABB 60155750-001 & ACCURAY 2-085155-001
ABB 61000071 BRC CONTROL BOARD SAFT 193 BCC
WARRANTY NEW OLD STOCK ABB ACS401601135 DRIVE VFD SERVO SPINDLE
ABB ACS 600 INVERTER # ACN64413856 1156AMP MAKE OFFER! New Military Surplus
ABB TB82PH2010110 TB82 pH / ORP / pION Transmitter TB82pH Display Interface
ABB NINT-66 MAIN CIRCUIT BOARD *NEW*
ABB 61552-002 **
ABB ASEA BROWN BOVERI 6632003A1 PC ANALOG CONTROL RACK 12SLOT **
ABB NMBA-001 *NEW IN A BOX*
ABB CONTROL DISTRIBUTION BOARD NXPP-03 *NEW*
ABB DI86-M8/8 DIGITAL INPUT BOARD **
ABB DSQC 321 *NEW NO BOX*
ABB EH2105-1D *NICE*
ABB 6129863-1C *NEW*
ALLEN BRADLEY 1326AB-B720E-21-L SER. C AC SERVO MOTOR (AS PICTURED) **
ABB KU2001 VARISTORBOARD *NEW*
ABB NINT-62 MAIN CIRCUIT BOARD *NICE*
ABB FREQUENCY DRIVE ACS601-0006-4-S00B1200801 *NEW*
ABB ACH550-UH-017A-6 **
ABB 3BSC610042R1 POWER MODULE *NEW IN BOX*
ABB NXPP-02 MATCHING CARD *NEW*
ABB 3500-A68 *NEW IN A BOX*
ABB COMMUNICATION UNIT YPK113A *NEW*
ABB BOARD IOP-05
ABB 3BSC980002R219 *NEW NO BOX*
ABB ACH550-PD-04A1-4 Drive
ABB ACH550-PD-06A6-2 Drive
ABB ACH550-PD-06A9-4 Drive
ABB S5H-D 3POLE UNIT 400A 600VAC AH02013349 *NEW NO BOX*
NEW ABB TYPE: 51Y OVERCURRENT RELAY MODULE 125VDC, 50/60HZ, 443S2141
ABB ACH401600932 + 10AE0000
ABB Robot DSQC652 3HNA025917-001 Digital IO Board IRC5 IRC5P
ABB 501 AC Drive ACH501-040-4-00P2 40HP
ABB N0CH0030-60 NEW DU/DT FILTER KIT 58982792 N0CH003060
ALLEN BRADLEY 1326AB-B7400-21 155349 AC SERVO MOTOR NEW
Reliance Servo Motor w/ Stealth Gear 1326AB-B530F-21 50:1 Ratio
ABB 3SBC980004R340 Millmate Strip Scanner PMSA122
ABB NDCU-11C INVERTER CONTROL UNIT **
ABB 3GVA061002-ASA MOTOR **
ABB ACS501-004-3-00P200000 **
ABB IRB 6600 IRC5 Capacitor Unit C3 3HAC14551-2
NEW ABB TYPE: 51Y OVERCURRENT RELAY MODULE 125VDC, 50/60HZ, 443S2241
NEW ABB APSAF-03 PC SAFETY BOARD APSAF03 E-32086
ABB FET3251A0P1B3C1H2 TRANSMITTER *NEW NO BOX*
REFURBISHED ABB SERVO MOTOR, MOD# 1FT3074-5AZ21-9-Z-N, 1 YEAR WARRANTY
REFURBISHED ABB SERVO MOTOR, MOD# PS130/6-90-P-PMB-3737, WITH 1 YEAR WARRANTY
ABB Safety Interface Board #481961-001K
ABB TEACH PENDANT IRB 1500-0243 CUT CABLES
NIB Allen Bradley Servo Motor 3000RPM 460V 1326AB-B515E-M2K5L
ABB ROBOTICS PS 60/4-75-P
ABB Industrial V05402A00 Parajust Flow Economizer V054
ABB PC BOARD, 3BSC980006R53
ABB CONTRAC ELECTRONIC EBH 851H 68851T, Hartmann & Braun Actuator Type XRHB 4000
ABB BYPASS SWITCH ACH401B01132 3AUA489002B5251 WITH DIGITAL CONTROL
ABB Robotics/Siemens 1FT3101-5AZ21-9-Z 3HAA0001-XJ Servo Motor
NEW YC-CK-EH1200 CONTACT KIT FITS ABB ASEA KZ1200 EH1200 SIEMENS KTCK1200-3
ABB Remote I/O Analog DSAX 452 5712289-A
ABB INMOTION SERVO DRIVE 3HAB8101-2/07C / DSQC345B 101040
NEW ABB AF460W-30-22 CONTACTOR 48-130 VDC 50/60 Hz ISFL597027R7022. C47
Reliance Electric 1326AB-B530-F-21 Series C AC servo motor 60 DAY WARRANTY!
ABB DSQC230 ROBOT COMPUTER BODY CRIB, NNB
ABB TBJ07751 ROBOT COMPUTER, NNB
ABB YB560103-CE/26 AXIS BOARD, REFURBISHED
ABB ROBOTICS DRIVE UNIT DSQC345B / 3HAB8101-2/05A
ABB ACH400 ACH401602032+GC8FLORO FREQUENCY DRIVE MOTOR DRIVE
ABB ROBOTICS DRIVE UNIT DSQC345B / 3HAB8101-2/06A
ABB DSQC243 3HAA0001-CP/9 Serial Measurement Board
ABB 3HAC3616-1/08 MOTOROLA CPU MAIN CONTROL MODULE 01-W3713-01D GOOD TAKEOUT
RELIANCE ELECTRIC AC SERVO MOTOR 3200 RPM 1-3/4"X7/8" MODEL 1326AB-B530E-21-L
ABB INMOTION DRIVE CRACKED PLASTIC 3HAB8101-2/05A / DSQC345B
ABB INMOTION 3HAB8101-3/11A DSQC345C SERVO DRIVE XLNT TAKEOUT !! MAKE OFFER
ABB INMOTION 3HAB8101-6/02B DSQC346B SERVO DRIVE XLNT TAKEOUT !! MAKE OFFER
ABB INMOTION 3HAB8101-8/17A DSQC346G SERVO DRIVE XLNT TAKEOUT !! MAKE OFFER
ALLEN BRADLEY BULLETIN 1326 AC SERVO MOTOR 1326AB-B3E-11 UN
Allen Bradley 1326AB-B2E-11, Ac Servo Motor. Part#122249 3000 RPM
ABB DSQC346U SERVO DRIVE UNIT 3HAB8101-13/07A
ABB INTERFACE MODULE CP195 PCBA (32K) # 2100204-002 NEW
ABB BHW8/20/150DC PART # 2WBWE0D1E001-CF0 BHL SERVO AMPLIFIER
ABB SPAC 315 C TRANSMIT OY SPAC 315 C-RB RS 615 010-RB
ABB 3HAB8101-8/17A DSQC346G Robot Servo Drive Unit 3HAB8101817A (TSC)
ABB 3HAB8101-3/11A DSQC345C Servo Drive Unit 3HAB8101311A (TSC)
YC-CK-EH1200 REPLACEMENT CONTACT KIT ABB/ASEA KZ1200 EH1200 SIEMENS KTCK1200-3
ABB ATLAS COPCO DRIVE UNIT 3HAB8101-2/07A / DSQC345B 100317
ABB ROBOTICS AXIS CONTROL BOARD 3HAA3563-AJA/1 / DSQC 236P
ABB STROMBERG CONTACTOR OKYM 05 W22 SIZE 5 200 HP 600 VAC NEW
ABB INTERFACE MODULE BOARD # 2100204-003 CB195 , MOD , PCBA NEW
ABB SENSOR SCANNER BOARD 061595-003 103035
ABB FREQUENCY DRIVE ACH401602032+A0BE000
ABB FREQUENCY DRIVE ACH401602032+A0BE000 NO DIGITAL CONTROL
ABB 3HAB8101-18/07A IN MOTION SERVO DRIVE DSQC 546A GOOD TAKEOUT
ABB DDCS 3ADT314900R1002 CIRCUIT BOARD NEW IN BOX
ABB CIRCUIT BOARD 3ASD573001A1 YPP110A REV J
ABB IIMLM-01 MODULE
ABB SERVO MOTOR PS 130/6-90-T-LSS-4425
ABB PROCONTIC CS31 07 KT 93 GJR5251300R0171 07KT93F -- 0% VAT INVOICE --
SIEMENS ABB MOTOR AC SERVO MOTOR 1FK6081-6AZ21-9ZZ9-Z S25 BROKEN CORNER
ABB DRIVES 61061240 CI626A REV D BOARD POWER ON TESTED
NEW MODULE 1 PIECE 5STP25L5200 5STP 25L5200 ABB MODULE ORIGINAL
ABB BAUMER 5692435-L FEEDBACK UNIT 5692435L PLSR 2XM0
NEW ABB Model 40PB3201A FISCHER & PORTER DCI SYSTEM for P-HC-DCU DCU A LOOP IOB
NEW ABB FSM4000 Signal Converter Model S4 D697A001U08 Rev. 01 NOS German Made
ABB 40PB3201A FISCHER & PORTER DCI SYSTEM for P-HC-DCU DCU A LOOP IOB NOS Unit
GUARANTEED! ABB MODULE PC BOARD CARD ECS 086329-003
Baldor, ABB, DC Motor Speed Control, Drive, BC201, New in Sealed Box, NIFSB
NEW Bailey 40PB3201A-RE DCI System Six A-Loop Module Fischer & Porter ABB
ABB AC Drive 1HP 240VAC 4.9A ACS800-U1-0001-2 *New No Box*
GUARANTEED! ABB ACCURAY PC CONTROLLER BOARD 083883-002
ABB PC Board E-32235 APGIC03
New ABB SGHF 1001 58113972 G DDC TERMINAL BLOCK BOARD ASEA BROWN BOVERI NOS
GUARANTEED GOOD ! ABB DSMB-151 DISPLAY MEMORY BOARD 57360001-K/10
ABB Interbus Module 3HNE00006-1
NIB ABB AF300-30-11-70 Contactor 853970
ABB E-32235 C5.3B Paint Robot Computer Board
ABB 3HAC14549-1 IRC5 Robot Rectifier
ABB 3HAA0001-XJ 1 FT3101-5AZ21-9-Z IRB6000 Robot Servo Motor Ax 2/3 with pinion
ABB Panel Board 3HAC0373-1 DSQC316
DSQC 256 A ABB ID3474
ABB AC 800M A861A Controller 3BSE018157R1
