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3.2 电缆敷设
为了减少动力电缆辐射电磁干扰,尤其是变频装置馈电电缆。笔者在某工程中,采用了铜带铠装屏蔽电力电缆,从而降低了动力线生产的电磁干扰,该工程投产后取得了满意的效果。不同类型的信号及控制电缆分别由不同电缆传输,信号电缆应按传输信号种类与动力电缆分层敖设,严禁用同一电缆的不同导线同时传送动力电源和信号,避免信号线与动力电缆靠近平行敖设,以减少电磁干扰。另外对于信号电缆及控制电缆应采用屏蔽电缆 。
3.3 硬件滤波及软件抗干扰措施
信号在接入计算机前,在信号线与地间并接电容,以减少共模干扰;在信号两极间加装滤波器可减少差模干扰。由于电磁干扰的复杂性,要根本消除迎接干扰影响是不可能的,因此在PLC 控制系统的软件设计和组态时,还应在软件方面进行抗干扰处理,进一步提高系统的可靠性。常用的一些措施:数字滤波和工频整形采样,可有效消除周期性干扰;定时校正参考点电位,并采用动态零点,可有效防止电位漂移;采用信息冗余技术,设计相应的软件标志位;采用间接跳转,设置软件陷阱等提高软件结构可靠性。
4、正确选择接地点,完善接地系统
发电厂控制系统的接地对控制系统抗干扰尤为重要,接地方式的好坏将直接影响控制系统的性能。接地的目的通常有两个,其一为了安全,其二是为了抑制干扰。完善的接地系统是控制系统抗电磁干扰的重要措施之一。系统接地方式有:浮地方式、直接接地方式和电容接地三种方式。
4.1 PLC 控制系统接地:
PLC 控制系统它属高速低电平控制装置,应采用直接接地方式。由于信号电缆分布电容和输入装置滤波等的影响,装置之间的信号交换频率一般都低于 1MHz,所以 PLC 控制系统接地线采用一点接地和串联一点接地方式。集中布置的 PLC 系统适于并联一点接地方式,各装置的柜体中心接地点以单独的接地线引向接地极。如果装置间距较大,应采用串联一点接地方式。
用一根大截面铜母线(或绝缘电缆)连接各装置的柜体中心接地点,然后将接地母线直接连接接地极。接地线采用截面大于 22mm2 的铜导线,总母线使用截面大于 60mm2 的铜排。接地极的接地电阻小于 2?,接地极最好埋在距建筑物 10 ~ 15m 远处,且 PLC 系统接地点必须与强电设备接地点相距 10m 以上。信号源接地时,屏蔽层应在信号侧接地;不接地时,应在PLC侧接地;信号线中间有接头时,屏蔽层应牢固连接并进行绝缘处理,一定要避免多点接地;多个测点信号的屏蔽双绞线与多芯对绞总屏电缆连接时,各屏蔽层应相互连接好,并经绝缘处理。选择适当的接地处单点接点。在 PLC 控制系统中,具有多种形式的“地”,主要有:
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New Phase One PCB-10044 Switch Mode Power Supply (SMPS) PLC New no box
Stromberg 5761447-1B Terminal Block Board ABB ULMA2000CC Rev. C PLC Card
New Allen Bradley 20AD-DB1-A Ser A PowerFlex 70 DB Resistor Frame NIB
Omron B7AS-R6B36 Link Terminal Out B7ASR6B36 Terminals Output A0 to A14
Honeywell 51304485-100 Digital Input HDW F FW C 51304484 Rev A PLC D/I Measurex
Yokogawa MRI-214*A Relay Input Board PLC MRI214*A 24 VDC MRI214*A 24V Module
Yokogawa MRO-214*A Relay Output Board PLC MRO214*A 24 VDC MR0214*A 24V Module
M-System K-Unit Signal Conditioner KSF-44-H Isolator
New Pribusin IUC-72-DC125 125VDCV Isolator Signal Conditioner
Superior Electric SLO-SYN Warpdrive XWC External Wiring Card 226435-001 226435
Moore 15531-6-S PLC PC Board 0-5mv 4-20ma 1018-108E Acromag 380D3
Moore 15531-9-S PLC PC Board 0-5 VDC 4-20ma 1018-108E Acromag 380D4
Moore 15376-1 Power Supply PLC PC Board AC 24V 15V 1018-107G Acromag
Omron CZ-980-4 5-Segment LED Digital Display CZ9804 Monitor Operator Interface
Exide A13A18 AC-DC Protection PLC 118 302 722 P2 101072909 Rev R5 Module Board
Exide A13A12 INV ACVI Cont. PLC MK 2-U 118302389 B 101072377 Rev B Module Board
Automation Direct P3-64ND3 Input PLC Module Productivity3000 P364ND3 Koyo Facts
Square D 8501XUDO40 Utility Auxiliary Control Relay 24V-DC Coil DC Series A
New Blenkhorn and Sawle Type 1-DS2E Relay Logic Module 272313 PLC 48VDC AZZ
Northern Telecom NT6D65AB CNI Core to Network Interface PLC Module
Square D Model 5 Feeder Breaker MCC Bucket Up to 100 Amp 9" SqD 100A Mod MCCB A
Modicon AS-M480-008 Memory Module ASM480008 PLC Module
Square D GC-DSP Ground Fault Display for GC-200 GCDSP SqD Groundfault Relay Dis
New Box of 11 Swagelok SS-8-RA-6 Reducer Adapter 1/2 to 3/8 NPT Pipe Fitting
Bently Nevada 3 Wire RTD Input Channel 82368-01 79532-01 PWA79532-01 F PLC Mod
WTC Robotron Series 400 Cascade Module 503-7-0324 Weld Control 50370324
Bently Nevada 72078-02 Wiring Terminal Board PLC Bentley 72075-02 143 7207802
GE Fanuc IC600-YR561L I/O Controller/Rack IC600YR561L General Electric
Oriental Motor KBLD180-C Super Vexta AC Servo Driver KBLD180C
Yokogawa ER5*B PLC Module Input Card ASE9740CA IN ER5B
Yokogawa AS-S949IBJ-0 DIS ENA DCS PLC Module ASS949IBJ0 Card DISENA Board
Cerberus Pyrotronics MOM-4 315-090404 PLC Board Fire Alarm Module Siemens
GE Fanuc IC600PM509A ProLoop PS Redundant IC600PM509-A
Yaskawa JARCR-XEB01 XRC Expansion Board JARC-RXEB-01
Siemens Simatic TI335-37 CPU Module PLC TI33537 T1335 Central Processing Unit
Allen Bradley 74101-502-51 REV H AC Drive PCB PLC Circuit Board AB 1336-PB-SP2B
Bailey NCTM01 Network 90 Configuration & Tuning Module ABB Symphony infi-90
Basler Electric BE1-32R Power Solid State Relay E2E E1R A0N0F BE132R BEI-32 R BE
Bailey NIDI01 Network 90 I/O Term Mod Digital Interface Module 6635767A1 ABB
National Railway Supply ERB-C 5/5 115/230V 60Hz Track Battery Charger ERBC
New Key Instruments FR2A14BNBN Variable Area Flowmeter .4 to 5 LPM 100 PSIG NIB
cems 2000 SIXNET 60-FA-DSTD-16 60FA 60FADSTD PLC Board Converter
cems 2000 SIXNET Power Supply for 60-IOMUX PLC Board
WTC Robotron Series 400 CPU/Timer 503-2-0324 Weld Control Terminal 50320324
Panalarm 91TF1T24DC Lock in Sequencer Circuit Board PLC P/N 090-0062-5-03-N
Contec PSD-40(98)D Contector Terminal 60V/1A/2mm max
Contec PSD-50(98)D Contector Terminal 60V/1A/2mm max PSD5098D
Contec PSD-50(98)K Contector Terminal 60V/1A/2mm max PSD5098K
Telemecanique LC1F400 Contactor 420A 300V Coil 300 HP LC1-F-400 600V Square D
Bosch A24/2-e PLC 050635-2027 1070 050634-210 1070050634-210 Module Board
ABB AE40-30-00-81 New Contactor 600V 60 Amp 24VDC Coil 3P 40HP 60A AE40 NIB
Fincor IMO 104558501 Voltage Senesing Circuit PLC Board 1900-14 1045585
Bently Nevada 140471-02 Dynamic Pressure I/O Module 3500 PLC 14047102 3500/42M
ADT 4520-335 Signal System Control Unit Assembly PLC 83-FD-4520 1 P-44104 1 Fire
New Blenkhorn and Sawle 269683 Type AQZ102 1.5VDC Relay Module NNB
Omron Sysdrive 3G3EV-A4004M-CE Inverter Drive 3 Phase 380-460V 1.4kVA 1.8A
Trane X13650451-18 Rev Z Circuit Module PLC E05H80309
Bently Nevada 7200 Dual Probe Monitor 7200-RVDP 72564-52-04-03-05-01-01-15 200mV
Magnetics 83107 Rev A Phase Sequence Backplane PLC Board 6-SCR Spang 11588-1201
Takenaka Barrier Relay System Type 3810-FM 2310 3810FM
New Parker 750-0030-1 0.75mm X 16.30mm Diameter Fastener Seal (Lot of 60)
Trane CON00849 New Strain Relief Temperature Sensor Connector Plug (Box of 10)
EST Auxiliary Power Supply Model APS8A Fire Alarm System Panel
Furnas 42HF108804 Ser B 120A 600V 48V Coil Definite Purpose Controller Contactor
ABB EH-145 Motor Contactor 200 Amp 600V 125HP 24V-DC Coil 3PH 3P 200A EH145
ABB EH-145 Motor Contactor 2-Pole 170 Amp 600V 25HP 24V-DC Coil 1-Ph 2P 170A
Red Lion Controls GEM52000 Model GEM52 Astro Line Gemini 5200 Rate Indicator
Honeywell 51304487-100 Digital Output HDW G FW F 51304486 Rev B PLC D/O Measurex
Siemens 6ES5 700-8FA11 Busmodule Simatic S5 PLC Simadyn 6ES57008FA11 Bus Module
Sharp ZW-100PU1 Expansion Power Supply Unit ZW100PU1 PLC Module
Yaskawa DEf150NT Display Unit F. S. 5V Toyo Keiki Co.
Panalarm 91TF1T24DC Lock in Sequencer Circuit Board PLC P/N 090-0062-3-01
Bently Nevada 3115-190 Proximitor Sensor 3300 System Meter Model 3115190 200 mv
Westinghouse A202K17 30 Amp AC Lighting Contactor 277V Coil 600 Vac 30A 47E4275
Moore 15702-1 PCB PC Board Card 157021
Modicon AS-J375-010 Modbus Adapter ASJ375010 PLC Module Bus
Schneider TSX Compact ADU 204/AS-BADU-204 Analog Input RDT, 4XPT100 +-500MV
Rexroth Pneumatik Positioner Controller 5460190010 44.9
Yaskawa JUSP-RA05 Resistor Unit JUSPRA05 Resisting Module External Regenerative
Furnas 14FP32AF Size 2 Motor Contactor 120V Coil 45 Amp 600V 25 HP Sz2
Toshiba G3 Tosvert-130 VT130G3U4015 1 HP 460 VAC Transistor Inverter AC VS Drive
Lot of 22 New Service First Trane VAL01483 Brass Adapter 44 20 THD x 25 NIB
BRG Precision Products CB440-L5-CL-P08-B1-F1 Programmable Ethernet Digital Timer
Reliance Electric 0-49062 Cardpak Ramp Generator 049062
ABB Bailey IMDSI22 infi-90 Digital Input Module Symphony 6644109A1 Board PLC
GE Fanuc IC693BEM331K Genius Bus Controller for Series 90-30
Allen Bradley 709-DOD103 Size 3 Motor Starter 120V Coil 50 HP 480V AB 709DOD-103
GE Fanuc IC660ELA100A Genius Analog In/Out PLC IC660ELA100-A Module G E Input
Fanuc A20B-2902-0530/01A Memory Module D-RAM 8M
Telemecanique LC1F185 Contactor 200 Amp 600V 150HP 480V Coil 3P 200A Square D
Allen Bradley 5130-RM1 5120RM1 128K Resource Manager 5130-RM1/A PLC Module
Honeywell RM7890-A-1015 Burner Control Module PLC Temperature Controller No Back
Select Arc 4130 LN 3/32" Low Alloy Steel Electrode For Flux Cored Arc Welding
New Duravalve 30301E 1 Inch 1" Ball Valve NNB
E-Max CTX-2 Relay Part No. 632B341 2A 125 VDC Contact Output Time Extension EMAX
New Dwyer 2301 Magnehelic Pressure Gage NIB
Cutler Hammer Westinghouse A201K2CW 45A 240VAC 3P Motor Control Contactor Size 2
GE KB7EJ 110V DC/50/60 Coil General Electric Contactor Starter Coil
Cisco Supervisor Engine II MMF 73-2599-04 AO Board PLC SLR 9818 E 17-3642-02
Fanuc A05B-2400-C061 4-Slot Backplane A05B2400C061 Rack Chassis Back Plane
Yokogawa Fan Unit PLC Module AS-S9911 AL-0 Rack Cooling Chassis ASS9911 AL-0
New ESAB Atom Arc 4130 50Lb Electrode Welding Rod 811103068 1/4 X 14 Ed021976
Cutler Hammer C10DN3 Size 2 Motor Contactor Series B1 45 Amp 600V 480V Coil CH
Cutler Hammer C10DN3 Size 2 Motor Contactor Series A1 45 Amp 600Vac 480V Coil CH
Refu Elektronik BS605800 SP00 Siemens Simovert Drive PLC Circuit Board BS6058
Georgia Hydraulic CLH1506C-15-MP1 Hydraulic Cylinder
ITT Barton FHGG Flow Control 1200 PSI 4-20 mA DC 11-45 VDC
New In Box GE General Electric YE / 103131LSTC Amp Meter Amperes
New In Box GE General Electric Model 103 Type ACA Range 0-5 AC Amperes Meter Amp
New In Box GE General Electric AB40 Watt Meter 5A 120V AC Megawatts AB-40
New HAWK 011-441-642-497-000 Infrared Sightglass I.R. Window (Fluke 3460439)
Digital Technologies BCM2200 Battery Cycle Monitor Display Digital Readout White
Digital Technologies BCM2200 Battery Cycle Monitor Display Digital Readout Blue
Exide A13A8-12L Gate Timing 2 MK2 118 302 386 A PLC 101072374 Rev C Module Board
Teltrend DDI5730I4L2 Digital Data Interface PLC Bellsouth Simplex DDI573014L2
GE Fanuc IC693CPU340F CPU Module 90-30 PLC IC693CPU340-F
Watlow DC21-24K2-0000 DIN-a-mite Solid State Power Control DC2124K20000
Measurement Technology 8710-CA-04 Screw Terminal Lan Module Carrier MTI
GE Fanuc IC660TBD110 A B K L Genius 115V Input Terminal Assembly IC660TBD
GE Fanuc ABB 6203FP10800B-D Mod 300 Switching Module 6203FP10800BD 24/48 VDC
GE Fanuc ABB 6203FP10800A-C B Mod 300 Switching Module 6203FP10800A 24/48 VDC
GE Fanuc ABB 6203FP10900B-E Mod 300 Switching Module 6203FP10900BE 50/60 HZ
Honeywell 14500122-001 Module PLC PCB Board Rev 6 14500122001 14500121-001
Honeywell 14500576-001 PLC Rack Module Rev B 14500576001 Chassis Cradle 14500113
Gould AC-1120-000 Analog Setpoint Module 4-20mA DC
Omron C200H-B7A12 B7A I/F Unit C200HB7A12
TBI Bailey TB701001 Command Series Analytical Controlling Transmitter 120/240V
Allen-Bradley AB 2100 Centerline Size 1 30 Amp 12" Fusible MCC Bucket MCCB Sz1
Woodward 9905-096 Automatic Generator Loading Control 9905096 Rev. J 115 230 VAC
New ABB AF145-300 Contactor Accessories Kit NNB
Refu Elektronik BS6081.01 SP00 Siemens Simovert Drive PLC Circuit Board BS6081
Honeywell 621-9940 Serial I/O Module PLC 6219940 Series 9000 621-9938 No Cover
Exide A13A12 INV ACVI CONT PLC MK 2-U 118 302 389 B Module Board 101072377 Rev B
Reliance Electric 0-52874-1 VTAB Circuit Board 0528741
Exide A13A9 HT Sync 12L 118 302 768 PLC 101072974 Rev C Module Board
Exide A13A12HT INV ACVI Cont PLC 118 302 769 A Module Board 118302769 A13A12
Allen Bradley 50379 Output Volts Rev 06 Drive Board PCB AB PLC 118379 Rev D
New Howden Buffalo CM-1N-300 Isolator Spring New no box
Bently Nevada Temperature Recorders 82364-01 78462-02 N Temp Recorder PLC Module
New ABB CAL16-11C Auxiliary Contact 10A 600VAC NIB
New Telemecanique RM3 JA102FG7 3A 250V Current Measurement Relay
GE Fanuc IC670MDL331J 120VAC Isolated Output Module IC670MDL331 J 120 VAC 8PT
Square D 52046-170-50 C1600 Data Entry Panel W81491349 CCX17 8995 1259
PR Electronics 2204 Isolation Amplifier Input 4-20 mA Amp Output 0-20 mA 24 VDC
Bailey ABB INBIM02 infi-90 Bus Interface Module Assy 6631993A3 ABB Symphony
idec Izbarl IBPL6102S Pilot Relay Barrier IBPL 6102S 6V
New GE CR104PLG32GA2 120V Off Green Lens Transformer Pilot LIght NIB
Fanuc A05B-2308-C371 ISB UNIT A05B2308C371
Moore SCX/4-20MA/4-20MA/5.5VLP Signal Current Isolator SCX SCI Industries
AAA-Acme Z38570 U Channel Rubber Edge Trim 125 Inch/+.016 Inch
New MSA 10115847 V-Gard PC Arc MED x EXT x XTHK Protection Visors STD 17.0"
GE CR460XMC 2-Wire 1Pole 110-120V CR462L Mechanical Latch Kit NEW (LOT OF 2) NIB
New Square D 8501XO80V02Y414 AC Control Relay Series A 8501X080Y414 8501-X080
Reliance Electric 805401-5R AC Power Module Interface Rack AutoMax PLC 0-60032-B
Yokogawa ER5*A PLC Module AS-E9740CA Input Card ASE9740CA IN ER5A
Yokogawa EA0*A PLC Module EAO*A AS-E9740EA-04 Isolator ASE9740EA04 EA0A EAOA
New Gentex 603AG50XL Aluminized Coat Size XL
New Intec DBSF-1KPLN-4US 15(8) A 24-250Vac Liquid Flow Switch 1"-8" Pipe NIB
Power Measurement Ion Type 7300 P7300T1B0B0A0A0A Operator Interface 60 Hz
Power Measurement Ion Type 7300 PL7300A0A0A0A0 Operator Interface 60 Hz
Reliance Electric 45C200A 45C200-A Local I/O Processor Module PLC Automax 802820
GE Fanuc IC610CHS110A Rack w Power Supply Module PLC IC610CHS110 A IC610 CHS
Honeywell ISSC 621-1101 Isolated Input Module 6211101
Honeywell XP502 Power Supply PLC XP 502 Module Back Up Power Monitor XF 502
Moore Industries ACT AC Current Transmitter ACT/0-5A/4-20MA/117AC Transformer
Cutler Hammer C10DN3 Size 2 Motor Contactor Series A1 45 Amp 600V 600V Coil CH
Foxboro I/A Series P0970BC DNBI Dual Mode Bus Interface Module PLC Rev-0D
Agastat 7012PK Coil 120V Timing Relay
Furnas 41DB30AF 30 Amp 110VDC 3P NEW Definite Purpose Controller Contactor NIB
GE General Electric CL04A301M 54 Amp 230VDC 3P Contactor 54A
Control Techniques 7004-0357 AC VS Drive PCB PLC Board Emerson CT Ltd UD32
Sensall Rosemount Series 526 Detector
New Time Mark 98061901 NAA NAV 8-Pin Model 300 Programmable Timer NIB
Trane X13650477-01 Rev B 6200-0050-04 Chiller PLC Control Module X1365047701
Trane X13650476-02 Rev D 6200-0049-03 Chiller PLC Control Module X1365047602
Trane X13650477-02 6200-0050-06 Chiller PLC Control Module Rev C X1365047702
New ABB TCSA50 0.50A AC 10-30VDC Current Transducer NIB
New Phase One PCB-10031 24VDC Power Supply PCB w/ DPC-40-600 Signal Transformers

